ESAD #1 and #2 Lift Station Rehabilitation Project

CITY OF PORT ST. JOE, FLORIDA NOTICE TO RECEIVE SEALED BIDS RFP 2023-04 ESAD #1 and #2 Lift Station Rehabilitation Project Sealed bids for the City of Port St. Joe for Lift Station Control Panels will be received at City Hall, 305 Cecil G. Costin Sr. Blvd., Port St. Joe, Florida 32456 up until 3:00 PM EST, Friday April 14, 2023. Bids will be publicly opened and acknowledged, Friday April 14, 2023, at 3:05 PM EST, at City Hall. Bids shall be submitted in a sealed envelope, plainly marked with bidders name, address, date and time of opening, and RFP number for ESAD #1 and #2 Lift Station Rehabilitation Project. DESCRIPTION OF WORK: This bid is for the Rehabilitation of two lift stations in St. Joe Beach that are currently named ESAD #1 and ESAD #2. The bid consists of new control panels, aluminum backboards, pumps, level controls, discharge valving, discharge piping, hatch covers, electrical work and connection to an existing 10 forcemain as indicated in the Bid Specifications. For

questions concerning this Bid, please contact John Grantland at 850-229-8247 or jgrantland@psj.fl.gov . The City of Port St. Joe reserves the right to accept or reject any and all Statements of Bids in whole or in part, to waive informalities in the process, to obtain new Statements of Bids, or to postpone the opening pursuant to the Citys purchasing policies. Each Statement of Bid shall be valid to the City of Port St. Joe for a period of sixty (60) days after the opening. The City of Port St. Joe is an Equal Opportunity Employer NOTICE TO PUBLISHER: This legal ad is to appear on Thursday March 16th, 2023 and Thursday March 23rd, 2023 in the Star Newspaper. Please forward the original Proof of Publication and the invoice to: The City of Port St. Joe Attn: Charlotte Pierce, City Clerk P.O. Box 278 Port St. Joe, FL 32457 mailto:jgrantland@psj.fl.gov INFORMATION FOR BIDDERS Bids will be received by the City of Port St. Joe (herein called the Owner), at 305 Cecil G. Costin Sr. Blvd., Port St. Joe, Florida 32456 until 3:00 p.m. Eastern Standard Time, April 14, 2023 then opened and read publicly at 3:05 p.m. EST. Each bid must be submitted in a sealed envelope addressed to City of Port St. Joe City Hall, 305 Cecil G. Costin Sr. Blvd., Port St. Joe, Florida 32456. Each sealed envelope containing a BID must be clearly marked on the outside as BID for CITY OF PORT ST. JOE RFP 2023-04 ESAD #1 and #2 Lift Station Rehabilitation Project and the envelope should bear on the outside the BIDDERS name and address. If forwarded by mail, the sealed envelope containing the BID must be enclosed in another envelope addressed to the OWNER and properly marked. All BIDS must be made on the required BID form. All blank spaces for BID prices must be filled in, in ink or typewritten, and the BID form must be fully completed and executed when submitted. Two original BID forms are required. The OWNER may waive any informalities or minor defects or reject any and all BIDS. Any BID may be withdrawn prior to the above scheduled time for the opening of BIDS or authorized postponement thereof. Any BID received after the time and date specified shall not be considered, no exceptions. No BIDDER may withdraw a BID within 60 days after the actual date of opening thereof. Should there be reasons why the contract cannot be awarded within the specified period the time may be extended by mutual agreement between the OWNER and the BIDDER. BIDDERS shall review the drawings and specifications including any ADDENDA. After BIDS have been submitted, the BIDDER shall not assert that there was misunderstanding concerning the quantities of WORK or of the nature of the WORK to be done. If necessary, the City will issue ADDENDA to the Bid Documents. The BIDDER shall submit all questions in writing to the City by 5:00 p.m. Eastern Time on April 3, 2023 to allow the City to issue addenda in a timely manner before the BID date. Information obtained from an officer, agent or employee of the OWNER or any other person shall not affect the risks or obligations assumed by the BIDDER or relieve the BIDDER from fulfilling any conditions of the contract. The OWNER may make such investigations as deemed necessary to determine the ability of each BIDDER to perform the WORK, and the BIDDER shall furnish to the OWNER all such information and data for this purpose as the OWNER may request. The OWNER reserves the right to reject any BID if the evidence submitted by, or investigation of, such BIDDER fails to satisfy the OWNER that such BIDDER is properly qualified to carry out the obligations of the AGREEMENT and to complete the WORK contemplated therein. A conditional BID will not be accepted. Award will be made to the most qualified responsible Base BIDDER, whole or in part, as determined by the OWNER. Bids will be evaluated on cost, product quality, maintenance requirements, product delivery time, warranty, and customer service. All applicable laws, ordinances and rules and regulations of all authorities having jurisdiction over this BID shall apply to the contract throughout. Each BIDDER is responsible for reading and being thoroughly familiar with this project. The failure or omission of any BIDDER to do any of the foregoing shall in no way relieve any BIDDER from any obligation in respect to its BID. Any questions regarding this bid should be directed to John Grantland, Public Works Director City of Port St. Joe at (850) 229-8247 or jgrantland@psj.fl.gov. mailto:jgrantland@psj.fl.gov BID SPECIFICATIONS: This bid is for the Rehabilitation of two lift stations in St. Joe Beach that are currently named ESAD #1 and ESAD #2. Which includes the purchase and installation of new control panels, aluminum backboards, pumps, level controls, discharge valving, discharge piping, hatch covers, electrical work and connection to an existing 10 force-main. All work shall be performed by Florida licensed contractors, copies of those licenses shall be included in the bid submittal. ESAD #1 This station rehab consists of replacing all the components listed above and includes a new top riser/cap to accommodate the new USF lid along with the installation of 380LF+- of 6 C900 PVC and DR18 HDPE piping to connect to the existing force-main as indicated in the plans. Wet-well is 6 in diameter and the existing top riser/cap is 13. ESAD #2 This station rehab also consists of replacing all the components listed above and includes a new top riser/cap to accommodate the new USF lid. Connection to the force-main shall also be performed as shown in the plans. Wet-well is 6 in diameter and the existing top riser/cap is 9 Bid Form: Station Site Equipment/Material Installation Total ESAD #1 - 8270 Hwy 98 ESAD #2 - 0 Americus Avenue Totals Bid Provided by: _____________________________________________________ Date: ________________________ Signature: ________________________________________ ESAD #1 LIFT STATION KRT F 80-252/76XEG2-S KSB SE & Co. KGaA, Turmstrasse 92, 06110 Halle (Germany), Phone +49 (345) 48260, Fax +49 (345) 4826 4699, www.ksb.com Pump type Project ID ESAD 1 LSProject The City of Port St. Joe, FL. Created by 2023-01-18 Data sheet Viscosity Density of fluid Temperature F lb/ft ft/s Operating data Design Make Frame size Design Operating speed rpm Stages 1 Impeller type Impeller size Max. Min. inch inch inch10 7/16 10 7/16 7 1/2 To US g.p.m. US g.p.m. 401 Head ft42.4 Head H(Q=0) ft58.8 Required pump NPSH ft9.68 Shaft power hp Efficiency %56.6 Materials Pump casing Discharge cover Bearing bracket Motor casing Bolts. nuts Cooling jacket --- Stainless steel A4 (EN-1.4571) (A 276 Type 316) Grey cast iron EN-GJL-250 (A 48 Class 35B) Grey cast iron EN-GJL-250 (A 48 Class 35B) Grey cast iron EN-GJL-250 (A 48 Class 35B) Grey cast iron EN-GJL-250 (A 48 Class 35B) Flow Application range Free passage inch 7.61 Vortex impeller 1,170 Open 3 inch Head Flow 58.6 4.87 21.4 772 Submersible pump 80-252 KRT FSeries Stainless steel EN-1.4021+QT800 (A 276 Type 420) Shaft protection sleeve Shaft --- Grease lubrication. lubricated for lifetimeLubrication Nos. of bearings Type of bearings Antifriction 1 / 1 O-Rings Impeller wear ring Casing wear ring Nitrile rubber (NBR) Chilled cast iron EN-GJN-HB555 (A 532 II B 15% Cr-Mo)Impeller Fluid K43399s/0Curve number Page 1 / 5 KSB Inc., 4415 Sarellen Road, Richmond, Virginia 23231, Phone: 001-804-222-1818, Fax: 001-804-226-6961 KSB Pumps Inc, 5885 Kennedy Road, Mississauga, Ontario L4Z 2G3 (Canada), Phone: (0905) 568-9200, Fax: (0905) 568-9120 265 265 190 ftFrom US g.p.m.ft Pos.no 1 )( ( ) ( ) 68 1.08E-5 62.3 Customer pos.no KSB Weight lb Suction port Pressure rating Flange size Norm -- -- Discharge port Pressure rating Flange size Norm ASME/ANSI B16.1 CLASS 125 Flange size DN3 Flange size DN0 DN1 DN2 --- 4 inch Suction port: pump (DN1) Discharge port: discharge elbow (DN3) 4" 3 inch 2023-01-18Update Created 2 0 2 1 /0 6 /0 2 ( B u ild 2 1 3 ), 3 2 b it R 1 6 .0 7 .0 1 - 0 5 -0 8 -2 0 2 1 A L L U S A Hydraulic acceptance acc. ANSI HI 4.4.2 ee b. 2 0 2 1 /0 6 /0 2 ( B u ild 2 1 3 ), 3 2 b it R 1 6 .0 7 .0 1 - 0 5 -0 8 -2 0 2 1 A L L U S A KRT F 80-252/76XEG2-S Thermal winding protection Explosion proof protection Mechanical seal leakage detection Motor housing monitoring Bearing temperature monitoring By temperature sensitive switches By PTC (Explosion proof models only) By conductive moisture sensor electrode --- --- Monitoring Shaft seal Type of seal Arrangement: Seal on medium side Mechanical seal. pump-side Mechanical seal. bearing-side Coating Preparatory treatment Blasting method Primer Dry film thickness primer Top coat Solids content Dry film thickness top coat Color Ultramarine Blue (RAL 5002 to DIN 6174) > 6 mils (150 microns) > 82 % 2-component epoxy resin > 1 1/2 mils (35 microns) Zinc phosphate or Zinc dust Steel grit blasting SSPC near white SP 10 Carbon / Silicon carbide Silicon carbide / Silicon carbide with elastomer bellows Tandem Double mechanical seal 2 / 5Page Data sheet Pump type 2023-01-18 Mechanical seal. bearing-side Installation INSTALLATION Type of installation: Wet well installation designed for automatic connection to a permanently installed discharge elbow Discharge elbow size (DN2/DN3): 3 inch / 4 inch Flange to suit : ASME/ANSI B16.1, CLASS 125 Claw : Bolted to the pump Guide system : Double guide bars, by contractor Guide bar : 2" diameter pipes dimension Installation depth : 15 ft (4.5 m) Lifting device : stainless steel lifting chain Length of : 33 ft (10 m) lifting device Lifting loops : Every 8 ft (2.5 m ) Installation : Discharge elbow, 3 inch / {P.PartNo[Co, accessories GuideRail].Bend DN DS[Co];;;0} fasteners, claw, bracket, lifting chain, but without guide bars Materials: Discharge elbow : Grey cast iron EN-GJL-250 (A 48 Class 35B) Project Customer pos.no Project ID Pos.no Created by 1 ESAD 1 LS The City of Port St. Joe, FL. ee b. Speed 1,170 1/min 30 % 30 % 40 % 40 % 50 % 50 % 54 % 10.43 Eff. 56.9% 10.43 Eff. 56.9% 7.48 50.5% 7.48 10.43 10.43 10.43 10.43 7.48 10.43 10.43 7.48 Head Shaft power P2 Hydraulic efficiency NPSH-values H / ft 0 4 8 12 16 20 24 28 32 36 40 44 48 52 56 60 p / psi 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 P / hp 0 2 4 6 8 / % 0 10 20 30 40 50 Q / US g.p.m.0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 NPSH / ft 8 10 12 14 16 18 20 A1 42.43 0.12742.43 0.127 7.6067.606 56.5956.59 401.3 9.677 401.3 9.677 Impeller type Free passage Impeller size 10 7/16inch 3 inch Vortex impeller Open Curve number Frequency K43399s/0 60 Hz Pump type KRT F 80-252/76XEG2-S Performance curve 2023-01-18 Density of fluid Viscosity 62.322 lb/ft 1.082E-5 ft/s , )(265 Project Customer pos.no Project ID Pos.no Created by 1 ESAD 1 LS The City of Port St. Joe, FL. Page 8 / 10 2023-01-18Update Created 2 0 2 1 /0 6 /0 2 ( B u ild 2 1 3 ), 3 2 b it R 1 6 .0 7 .0 1 - 0 5 -0 8 -2 0 2 1 A L L U S A ANSI HI 4.4.2 Page 8 / 10 The City of Port St. Joe, FL. ESAD 1 LS 1 Created by Pos.no Project ID Customer pos.no Project 2023-01-18 Performance curve KRT F 80-252/76XEG2-S Pump type 30 % 30 % 40 % 40 % 50 % 50 % 54 % 10.43 Eff. 56.9% 10.43 Eff. 56.9% 7.48 50.5% 7.48 10.43 10.43 10.43 10.43 7.48 10.43 10.43 7.48 Head Shaft power P2 Hydraulic efficiency NPSH-values H / ft 0 4 8 12 16 20 24 28 32 36 40 44 48 52 56 60 p / psi 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 P / hp 0 2 4 6 8 / % 0 10 20 30 40 50 Q / US g.p.m.0 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 NPSH / ft 8 10 12 14 16 18 20 A1 42.43 0.12742.43 0.127 7.6067.606 56.5956.59 401.3 9.677 401.3 9.677 265( ) , 1.082E-5 ft/s 62.322 lb/ft Viscosity Density of fluid 60 Hz K43399s/0 Frequency Curve numberOpenVortex impeller 3inch 10 7/16inchImpeller size Free passage Impeller type KSB Inc., Richmond, VA. / KSB Pumps Inc., Mississauga, Ontario / KSB SE & Co. KGaA, Halle (Germany) 1,170 1/minSpeed 2023-01-18Update Created A L L U S A R 1 6 .0 7 .0 1 - 0 5 -0 8 -2 0 2 1 2 0 2 1 /0 6 /0 2 ( B u ild 2 1 3 ), 3 2 b it ANSI HI 4.4.2 ee b. KA16M E250 22K (6308) Gewicht / Weight / Poids 13 16" 1 9 16" 57 8 " 11 13 16" 77 8 " 8 11 16" min.25 9 16" m in .1 91 1 1 6" 31 7 8" R 1 a 3 " 1 41 5 1 6" 77 8 " 27 1 8" 23 1 8" 18 7 16" 1 51 2 " 8 3 1 6" 5 1 2" DN3=4" DN1=4" a 1 6" 3 3 8" 2" 3 1 4" 1 15 16" 2 3 4" 1 2" 1) 2) 1)Point d'arrt le plus bas en service automatique 1)Lowest shut-off point for automatic operation 1)Tiefster Ausschaltpunkt bei Automatikbetrieb 2)Recouvrement minimal pour service continu 2)Minimum submergence for continuous operation 2)Mindestberdeckung bei Dauerbetrieb F 325 42012 13/16 16 9/16 154 KA16 184 KA16 224 KA16 156 KA16 186 KA16 74 KA13 114 KA13 76 KA13 116 KA13 F 154 KA16 190 200 196 212 213 195 205 201 217 218 184 KA16 224 KA16 156 KA16 186 KA16 721 825 195 205 201 217 21828 3/8 32 1/2 74 KA13 114 KA13 76 KA13 116 KA13 162 169 161 169 166 174 166 174 667 77126 1/4 30 3/8 357 373 355 373 366 384 366 384 166 174 166 174 366 384 366 384 419 441 432 468 470 430 452 443 479 481 430 452 443 479 481 X X XX XX X- X- XX XX X- X- sous rserve de modifications technique SEULEMENT POUR LES DEMANDES/LES OFFRES technische nderungen vorbehalten technical modifications reserved NUR FR ANFRAGE/ANGEBOT FOR INQUIRY/OFFER ONLY Hydraulique Hydraulics Hydraulik KSB-Motor KSB-Engine KSB-Moteur U...X...Y...W...- Z...- Motor/Engine/MoteurMotor/Engine/Moteur inch R1 inch mmmm Hydraulique Hydraulics Hydraulik KSB-Motor KSB-Engine KSB-Moteur mm inch a Ibskg Ibskg Ibskgmm inch a1 50 H z 60 H z A A A-A Modification nderung/Revision Datum/Date Name/Nom H 0 1 G F E D 250 100 3 4 5 6 7 8 H G F E D C B A 1 2 3 4 5 6 7 8 9 10 11 12 C B A 9 10 11 12 Mastab/Scale/Echelle KSB Auftrags-Nr./KSB Order No./N commande KSB Zeichnungs-Nr./Drawing No./N Plan SCHUTZVERMERK DIN 34-1-D CAD-BEZEICHNUNG Baureihe-Gre/Type-Size Turmstrae 92-100 D-06110 Halle (Saale) KSB SE & Co. KGaA 0 02.12.2019 emmrpat KRT F 80-252 / KA13, KA16 ........... installation stationnaire stationary installation stationre Aufstellung CAD 1:10 A 2 G H C1, C2 Project Project ID Pos.no 1ESAD 1 LS The City of Port St. Joe, FL. Pump type KRT F 80-252/76XEG2-S 2 0 2 1 /0 6 /0 2 ( B u ild 2 1 3 ), 3 2 b it Page 4 / 5 ee b. 104 F (40 C) KRT F 80-252/76XEG2-S Rated HP (D.O.L) or VFD Nominal speed Main cable Rated voltage Rated current Rated frequency Starting mode Control cable Direct starting - IP68 --- 1 x AWG 11-7+15-5 60 30 10 230 152.9 1,150 27.8 Motor manufacturer V hp A Hz A A No. starts / h Design acc. standard Explosion protection Degree of protection Service factor 1.14 rpm Starting current cos phi Coolant temperature / = Cable. outer sheath Waterproof synthetic rubber compound 50 ft (15 m)Cable length 0.83 inch...0.91 inch Diameter Diameter GNEMA code letter 0.8 0.74 0.62 0.41 10.0 7.5 5.0 2.5 hp % Data sheet: Motor data Motor type Load 4/4 3/4 2/4 1/4 Insulation class Pump type Grey cast iron EN-GJL-250 (A 48 Class 35B)Motor casing P2 IP1 eta 83.6 81.1 74.8 84.3 6.69 4.60 2.49 18.6 22.8 15.3 27.8 Starting to rated current 5.5 8.85 P2/P2n / %0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 cos 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 P / hp0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9 9.5 10 10.5 11 11.5 n / rpm 0 100 200 300 400 500 600 700 800 900 1,000 1,100 1,200 1,300 76.03 % 0.7410.741 A1 76.03 % 0% 25% 50% 75% 100% 125% 7.606 1170 7.606 1170 n cos kW KSB Inc., 4415 Sarellen Road, Richmond, Virginia 23231, Phone: 001-804-222-1818, Fax: 001-804-226-6961 KSB Pumps Inc, 5885 Kennedy Road, Mississauga, Ontario L4Z 2G3 (Canada), Phone: (0905) 568-9200, Fax: (0905) 568-9120 KSB SE & Co. KGaA, Turmstrasse 92, 06110 Halle (Germany), Phone +49 (345) 48260, Fax +49 (345) 4826 4699, www.ksb.com 2023-01-18 Project Customer pos.no Project ID Created by Pos.no 1 ESAD 1 LS The City of Port St. Joe, FL. KSB SE & Co. KGaA Page 10 / 10 76XEG Class I, Div. 1, Groups C&D T3 2023-01-18Update Created 2 0 2 1 /0 6 /0 2 ( B u ild 2 1 3 ), 3 2 b it R 1 6 .0 7 .0 1 - 0 5 -0 8 -2 0 2 1 A L L U S A ee b. Pos.no 1 Name: KRT F 80-252/76XEG2-S 1.1 Centrifugal pump: KRT F 80-252/76XEG2-S REFERENCE DATA Date: ........ Project: ........ Type of equipment: Waste water pumps Application: ........ Item-Nos.: ........ INPUT Nature of system: Single head pump Quantity of pumps: 1 herein 0 standby Required station total flow: 404 US g.p.m. Total dynamic head: 43 ft Static head : 0 ft Temperature of fluid: 68 F Density of fluid: 62.3 lb/ft Viscosity of fluid: 1.077E-5 ft/s Solid size: SELECTION Manufactured by: KSB Pump type: KRT F 80-252/76XEG2-S Nos of poles: 6 Impeller type: Open Vortex impeller Impeller diameter: 10.4 inch Free passage: 3 inch Discharge flange: 3 inch to suit CLASS 125 to ASME/ANSI B16.1 Type of installation: Stationary wet-well installation for double guide rail system. END OF REFERENCE DATA PERFORMANCE REQUIREMENTS Design of pump units: Waste water submersible non-clog pumps Quantity of pumps: 1 Quantity of operating pumps: 1 Nature of system: Single head pump Rated capacity: 401 US g.p.m. Rated total dynamic head: 42.4 ft Range of operation: 21.4 ft to 58.6 ft Free passage, minimum: 2.992 inch Shut-off head, minimum: 55.8 ft Pumped media temperature, maximum: 68 F Specific gravity: 62.3 lb/ft Viscosity: 1.077E-5 ft/s Rated pump efficiency, minimum:54 %. Pump nominal speed, maximum:1200 rpm. Power supply: 230, 3-phase, 60 Hz Rated motor power, maximum: 10.0 hp MATERIALS Pump casing: Grey cast iron EN-GJL-250 (A 48 Class 35B) Discharge cover: Grey cast iron EN-GJL-250 (A 48 Class 35B) Shaft: Stainless steel EN-1.4021+QT800 (A 276 Type 420) Shaft sleeve: --- Impeller: Chilled cast iron EN-GJN-HB555 (A 532 II B 15% Cr-Mo) Product description FL.The City of Port St. Joe, Project name Project ID ESAD 1 LS Created by 2023-01-18 Created on Page 1 / 10 2 0 2 1 /0 6 /0 2 ( B u ild 2 1 3 ), 3 2 b it R 1 6 .0 7 .0 1 - 0 5 -0 8 -2 0 2 1 A L L U S A Name: ESAD 1 Pos.no Name Bearing bracket: Grey cast iron EN-GJL-250 (A 48 Class 35B) Motor casing: Grey cast iron EN-GJL-250 (A 48 Class 35B) Cable sheath: Waterproof synthetic rubber compound Elastomer components: Nitrile rubber (NBR) Bolts. nuts: Stainless steel A4 (EN-1.4571) (A 276 Type 316) PUMP CONSTRUCTION Field of application: Industrial and municipal waste water Type: Submersible non-clog Design: Centrifugal, close-coupled Nos. of stages: Single Pump casing: End suction, "back pull-out" design Discharge type: Centerline Design of watertight sealing: By O-rings Impeller design: Free-flow, vortex action Minimum free passage: 3 inch Back vanes: Yes Pump shaft design: Common pump/motor shaft isolated from the pumped medium Maximum shaft deflection: 0,05 mm (0.002 inches) (measured at lower mechanical seal) Type of bearings: Antifriction Nos. of bearings: 1 / 1 Lubrication: Grease lubrication. lubricated for lifetime SHAFT SEAL Type of seal : Double mechanical seal Arrangement : Tandem Lubrication : By liquid in lubricant chamber Lubricant liquid : Environmentally friendly, nontoxic Material metal parts : CrNiMo-stainless steel Mechanical seal on pump-side Dynamic sealing element : Elastomer bellow Spring system : Rotating, exposed and bi-directional Materials of seal faces : Silicon carbide / Silicon carbide Mechanical seal on bearing-side Dynamic sealing element : Elastomer bellow Spring system : Rotating, exposed and independent of sense of rotation Materials of seal faces : Carbon / Silicon carbide PROTECTIVE COATING Preparatory treatment: SSPC near white SP 10 Blasting method: Steel grit blasting Primer: Zinc phosphate or Zinc dust Dry film thickness primer: > 1 1/2 mils (35 microns) Top coat: 2-component epoxy resin Solids content: > 82 % Dry film thickness top coat: > 6 mils (150 microns) color: Ultramarine Blue 1.2 Installation type: S + guide rails . . INSTALLATION Type of installation: Wet well installation designed for automatic connection to a permanently installed discharge elbow Discharge elbow size (DN2/DN3): 3 inch / 4 inch Flange to suit : ASME/ANSI B16.1, CLASS 125 Product description The City of Port St. Joe, FL. Project name Project ID ESAD 1 LS Created by 2023-01-18 Created on Page 2 / 10 2 0 2 1 /0 6 /0 2 ( B u ild 2 1 3 ), 3 2 b it R 1 6 .0 7 .0 1 - 0 5 -0 8 -2 0 2 1 A L L U S A Pos.no Name Claw : Bolted to the pump Guide system : Double guide bars, by contractor Guide bar : 2" diameter pipes dimension Installation depth : 15 ft (4.5 m) Lifting device : stainless steel lifting chain Length of : 33 ft (10 m) lifting device Lifting loops : Every 8 ft (2.5 m ) Installation : Discharge elbow, 3 inch / {P.PartNo[Co, accessories GuideRail].Bend DN DS[Co];;;0} fasteners, claw, bracket, lifting chain, but without guide bars Materials: Discharge elbow : Grey cast iron EN-GJL-250 (A 48 Class 35B) Claw : Grey cast iron EN-GJL-250 (A 48 Class 35B) Bracket : Stainless steel EN-1.4571 (A 276 Type 316 Ti) Lifting device : Stainless steel EN-1.4404 (A 276 Type 316L) INSTALLATION Type of installation : Wet well installation designed for automatic connection to a permanently installed discharge elbow Discharge elbow size (DN2/DN3): 3 inch / {P.PartNo[Co, GuideRail].Bend DN DS[Co];;;0} Flange to suit : ASME/ANSI B16.1, CLASS 125 Claw : Bolted to the pump Guide system : Double guide bars, by contractor Guide bar : 2" diameter pipes dimension Installation depth : 15 ft (4.5 m) Lifting device : stainless steel lifting chain Length of lifting : 33 ft (10 m) device Lifting loops : Every 8 ft (2.5 m ) Installation : Discharge elbow, 3 inch / {P.PartNo[Co, accessories GuideRail].Bend DN DS[Co];;;0} fasteners, claw, bracket, lifting chain, but without guide bars Materials: Discharge elbow : Grey cast iron EN-GJL-250 (A 48 Class 35B) Claw : Grey cast iron EN-GJL-250 (A 48 Class 35B) Bracket : Stainless steel EN-1.4571 (A 276 Type 316 Ti) Lifting device : Stainless steel EN-1.4404 (A 276 Type 316L) INSTALLATION Type of installation : Wet well installation designed for automatic connection to a permanently installed discharge elbow Discharge elbow) : 3 inch / {P.PartNo[Co, GuideRail].Bend DN size (DN2/DN3) : DS[Co];;;0} Product description The City of Port St. Joe, FL. Project name Project ID ESAD 1 LS Created by 2023-01-18 Created on Page 3 / 10 2 0 2 1 /0 6 /0 2 ( B u ild 2 1 3 ), 3 2 b it R 1 6 .0 7 .0 1 - 0 5 -0 8 -2 0 2 1 A L L U S A Pos.no Name Flange to suit : ASME/ANSI B16.1, CLASS 125 Claw : Bolted to the pump Guide system : Double guide bars, by contractor Guide bar : 2" diameter pipes dimension Installation depth : 15 ft (4.5 m) Lifting device : stainless steel lifting chain Length of : 33 ft (10 m) lifting device Lifting loops : Every 8 ft (2.5 m ) Installation : Discharge elbow, 3 inch / {P.PartNo[Co, accessories GuideRail].Bend DN DS[Co];;;0} fasteners, claw, bracket, lifting chain, but without guide bars Materials: Discharge elbow : Grey cast iron EN-GJL-250 (A 48 Class 35B) Claw : Grey cast iron EN-GJL-250 (A 48 Class 35B) Bracket : Stainless steel EN-1.4571 (A 276 Type 316 Ti) Lifting device : Stainless steel EN-1.4404 (A 276 Type 316L) 1.3 Motor: 76XEG MOTOR Motor type: 3-phase dry squirrel-cage induction Supply voltage: 230 V, 3-phase, AC Supply frequency: 60 Hz Allowances for mains deviation: To range A of IEC 60034-1 Supply voltage: +/- 5 % Supply frequency: +/- 2 % Maximum rated motor power: 10 hp Duty type: S1 continuous operation Maximum fluid temperature: 104 F (40 C) Maximum immersion depth: 100 ft (30 m) Starting: Direct Across-the Line, Reduced Voltage, VFD, (Star-Delta-Starting possible) Maximum nos. starts per hour: 30, Motor housing: Air filled, watertight Explosion protection: Expl.proof to CSA. NEC, FM Cl. I, Div. 1, Gr. C+D Degree of protection: IP 68 Insulation class: F Impregnation method: Current-UV-Dip-Impregnation Insulation resin: Class H monomer-free polyester Minimum winding fill factor: 95 % Motor casing: Grey cast iron EN-GJL-250 (A 48 Class 35B) Rotor bars / short circuit rings: Cast aluminum ELECTRIC CABLE AND CABLE ENTRY Power and control cable: Suitable for mobile connection of submersible pumps Applicable standards: NEC, FM, IEC Cable sheath: Neoprene, Ozone, UV, weather, water and oil-resistant Rated voltage: 600/1000 V Maximum conductor temperature: 194 F (90 C) Cable length: 50 ft (15 m) Product description The City of Port St. Joe, FL. Project name Project ID ESAD 1 LS Created by 2023-01-18 Created on Page 4 / 10 2 0 2 1 /0 6 /0 2 ( B u ild 2 1 3 ), 3 2 b it R 1 6 .0 7 .0 1 - 0 5 -0 8 -2 0 2 1 A L L U S A Pos.no Name Maximum immersion depth: 100 ft (30 m) Cable entry: Threaded cable gland size M25 made of nickel-plated brass. Rated to IP68,dust tight and can withstand being completely submerged in water continuously. Motor manufacturer: Same as pump manufacturer Thermal winding protection: By temperature sensitive switches or PTC Motor housing monitoring: By conductive moisture sensor electrode Product description The City of Port St. Joe, FL. Project name Project ID ESAD 1 LS Created by 2023-01-18 Created on Page 5 / 10 2 0 2 1 /0 6 /0 2 ( B u ild 2 1 3 ), 3 2 b it R 1 6 .0 7 .0 1 - 0 5 -0 8 -2 0 2 1 A L L U S A CRYSTAL BALL ENTER EXIT PUMP BYPASS LEVEL SETUP LEVEL TEST PUMP SETTINGS ACCESS KEY SIGNAL STRENGTH READY TO TRANSMIT TRANSMITTING CALL LIMIT EXCEEDED ALARM DELAY ACTIVE RTU SYSTEM DISABLE BOTH INNER DOOR LAYOUTS (OUTER DOOR REMOVED FOR CLARITY) WARNING! DISCONNECT ALL POWER BEFORE SERVICING PUMP 1 VFD #1 KEYPAD ENCLOSURE: SPN4DSS-607214 (60"H x 72"W x 14"D) NEMA 4X RATED, WITH (2) WELDED ON LIFTING EYES AND BOLT-ON DRIP SHIELD. FABRICATED FROM 12ga. TYPE 304 STAINLESS STEEL WITH WHITE POWDER-COAT FINISH. ENCLOSURE MOUNTED ON 16"H VENTILATED AIR BREAK PEDESTAL. OUTER DOORS HAVE 3-POINT ROLLER CAM TYPE PAD-LOCKING HANDLES WITH 90 DOOR STOPS AND WELDED ON STUDS FOR THE PRINT POCKETS. BACK OF ENCLOSURE INCLUDES REMOVABLE BACK-MOUNTED RAIN HOOD FOR VFD HEAT SINK ACCESS. VERTICAL BACK PANEL: (1) SPDD-6036 (57"H x 33"W) FABRICATED FROM 12ga. CARBON STEEL AND PAINTED WITH WHITE POLYESTER POWDER COAT FINISH. HORIZONTAL BACK PANEL: (1) SPP-3035 (27"H x 32"W) FABRICATED FROM 12ga. CARBON STEEL AND PAINTED WITH WHITE POLYESTER POWDER COAT FINISH. INNER DOORS: (2) HID-6034 (56.375"H. x 30.75"W) FABRICATED FROM .125 BLACK ENGRAVED ALUMINUM WITH CONTINUOUS HINGES, TWIST LATCHES, AND 90 DOOR STOPS. VENTILATED MOUNTING PEDESTAL; SPSS-PEDESTAL-167214 (16"H X 72"W X 14"D) FABRICATED FROM TYPE 304 STAINLESS STEEL. (2) HINGED ACCESS DOORS ARE STAINLESS STEEL EXPANDED METAL WITH INSECT SCREEN AND 14 TURN LATCHES. ENTIRE PEDESTAL TO BE PAINTED WITH WHITE POLYESTER POWDER-COAT FINISH. WELDED ON LIFTING EYE Typical of (2) GFI RECEPTACLE PUMP 1 MODE STARTER VFD 1 PUMP 1 MODE STARTER P A N E L L IG H T S C R Y S T A L B A L L G F I R E C E P T A C L E C O N T R O L P O W E R RELAY LOGIC CRYSTAL BALL CONTROL MODE RELAY LOGIC h0 0 0 0 0 1 2 GRASSLIN UWZ 48 - L 110 - 127V 60Hz h0 0 0 0 0 1 2 GRASSLIN UWZ 48 - L 110 - 127V 60Hz RUN PUMP 2 RUN PUMP 1 CRYSTAL BALL ON OFF HAND AUTO OFF HAND AUTO SEAL FAILURE Y OVERTEMP SEAL FAILURE Y OVERTEMP VFD #1 FAULT PUMP 2 MODE STARTER VFD 2 VFD #2 FAULT CRYSTAL BALL FAIL CRYSTAL BALL FAIL RESET PANEL LIGHT OFF ON LOCK UNLOCK LOCK UNLOCK LOCK UNLOCK LOCK UNLOCK Push to Trip Push to Trip Push to Trip Push to Trip 15A 20A 20A OFF ON OFF ON OFF ON OFF ON 15A 100A GENERATOR RECEPTACLE WITH ANGLE ADAPTER. GR PHANTOM UHF ANTENNA FOR CRYSTAL BALL. CUSTOMER SUPPLIED AND SHIPPED LOOSE. 6" 3" ALARM HORN WITH FLASHING STROBE. PUMP 2 VFD #2 KEYPAD PUMP PROCESS equipment incorporated & PUMP PROCESS equipment incorporated & BOLT-ON DRIP SHIELD 30.75" 56.375" 30.75" 56.375" SW1 ETM1 ETM2 SSW1 SSW2 SW2 PL1 PL2 PL3 FRSW RL1 RL2 PUMP 2 MODE STARTER PL4 PL6 PL7 PL8 PUMP 1 MODE VFD #1 PL5 PUMP 2 MODE VFD #2 PL10PL11 PL12 PL13 PL9 HOA1 HOA2 GFCI FLASHES REPLACE IF LIGHT R E S E T T E S T TEST MONTHLY SEE INSTRUCTIONS ALARM SILENCE BUTTON 24" ASB 16" PUMP 1 VFD PUMP 1 ACL PUMP 2 VFD PUMP 2 ACL main emergency 16" Push to Trip h0 0 0 0 0 1 2 GRASSLIN UWZ 48 - L 110 - 127V 60Hz MIXER ETM3 RUN SEAL FAILURE Y RL3 PL14 OFF HAND AUTO HOA3 MIXER GG YG R RR R R W W G 72" A A BWG RWS 02 /18 /23 N. T. S. EN CL OS UR E IN NE R LA YO UT Submittal PUMP & PROCE SS EQUIPMENT, INC. 221515 1 11 03 RE V. IN IT IA L DA TE DE SC RI PT IO N 00 02 /18 /23 BWG Submittal Dwg. out for Customer Review and Approval. SH EE T O F CU ST OM ER : PR OJ EC T: JO B No : DR AW N BY : CH EC KE D BY : DA TE C RE AT ED : SC AL E: DW G. D ES CR IP TI ON : DW G. T YP E: RE VI SI ON N o. C ity o f P or t S t. Jo e ES AD LS 1 24 0V AC , 3 -P ha se , 1 5 H P, 35 .0 FL A Du ple x Pu mp C on tro l P an el wi th Mi xe r M oto r PU M P PR O C E SS equipment incorporated & LP Sd _ , = = CRYSTAL BALL ENTER EXIT PUMP BYPASS LEVEL SETUP LEVEL TEST PUMP SETTINGS ACCESS KEY SIGNAL STRENGTH READY TO TRANSMIT TRANSMITTING CALL LIMIT EXCEEDED ALARM DELAY ACTIVE RTU SYSTEM DISABLE WARNING! DISCONNECT ALL POWER BEFORE SERVICING PUMP 1 VFD #1 KEYPAD GFI RECEPTACLE PUMP 1 MODE STARTER VFD 1 PUMP 1 MODE STARTER P A N E L L IG H T S C R Y S T A L B A L L G F I R E C E P T A C L E C O N T R O L P O W E R RELAY LOGIC CRYSTAL BALL CONTROL MODE RELAY LOGIC h0 0 0 0 0 1 2 GRASSLIN UWZ 48 - L 110 - 127V 60Hz h0 0 0 0 0 1 2 GRASSLIN UWZ 48 - L 110 - 127V 60Hz RUN PUMP 2 RUN PUMP 1 CRYSTAL BALL ON OFF HAND AUTO OFF HAND AUTO SEAL FAILURE Y OVERTEMP SEAL FAILURE Y OVERTEMP VFD #1 FAULT PUMP 2 MODE STARTER VFD 2 VFD #2 FAULT CRYSTAL BALL FAIL CRYSTAL BALL FAIL RESET PANEL LIGHT OFF ON LOCK UNLOCK LOCK UNLOCK LOCK UNLOCK LOCK UNLOCK Push to Trip Push to Trip Push to Trip Push to Trip 15A 20A 20A OFF ON OFF ON OFF ON OFF ON 15A 100A GENERATOR RECEPTACLE ANGLE ADAPTER. GR PHANTOM UHF ANTENNA FOR CRYSTAL BALL. CUSTOMER SUPPLIED AND SHIPPED LOOSE. PUMP 2 VFD #2 KEYPAD PUMP PROCESS equipment incorporated & PUMP PROCESS equipment incorporated & 30.75" 56.375" 30.75" 56.375" SW1 ETM1 ETM2 SSW1 SSW2 SW2 PL1 PL2 PL3 FRSW RL1 RL2 PUMP 2 MODE STARTER PL4 PL6 PL7 PL8 PUMP 1 MODE VFD #1 PL5 PUMP 2 MODE VFD #2 PL10PL11 PL12 PL13 PL9 HOA1 HOA2 GFCI FLASHES REPLACE IF LIGHT R E S E T T E S T TEST MONTHLY SEE INSTRUCTIONS ALARM SILENCE BUTTON 24" ASB PUMP 1 VFD PUMP 1 ACL PUMP 2 VFD PUMP 2 ACL main emergency Push to Trip h0 0 0 0 0 1 2 GRASSLIN UWZ 48 - L 110 - 127V 60Hz MIXER ETM3 RUN SEAL FAILURE Y RL3 PL14 OFF HAND AUTO HOA3 MIXER GG YG R RR R R W W GA A BWGRWS 02 /18 /23 N. T. S. EN LA RG ED IN NE R DO OR D ET AI L Su bm itta l PUMP & PROCESS EQUIPMENT, INC. 22 15 15 1A 11 03 RE V. IN IT IA L DA TE DE SC RI PT IO N 00 02 /18 /23 BW G Submittal Dwg. out f or Customer Review and Approval. SH EE T O F CU ST OM ER : PR OJ EC T: JO B No : DR AW N BY : CH EC KE D BY : DA TE C RE AT ED : SC AL E: DW G. D ES CR IP TI ON : DW G. T YP E: RE VI SI ON N o. Ci ty of Po rt St . J oe ES AD LS 1 24 0V AC , 3 -P ha se , 1 5 H P, 35 .0 FL A Du ple x Pu mp C on tro l P an el wi th Mi xe r M oto r PU M P PR O C E SS equipment incorporated & . | > *. , ee f , , ew SDSA2040D SQUARE DD SQUARE DD SQUARE DD SQUARE DD VFD #1 Frame Size "B1" Danfoss FC-202P7K5T2E21H2XGC7........etc 240V, 3-Phase, 15HP, 30.8A VFD #1 (Customer Supplied) Frame Size "B1" Push to Trip Push to Trip 100A100A Push to Trip Push to Trip Push to Trip Push to Trip 60A60A60A60A oss oss CRYSTAL BALL PU MP 1 AN AL OG PU MP 2 AN AL OG AN AL OG 4 ETHERNET TERMINAL RS232 OUTPUTS LE VE L P RO BE BATTERY 1 2 3 4 CTLR/RTU 1.5" WIREWAY X 3"D - WHITE LOAD 1 LOAD 2 ALT 1.5" WIREWAY X 3"D - WHITE 1.5" WIREWAY X 3"D - WHITE 2" WIREWAY X 3"D - WHITE 1.5" WIREWAY X 3"D - WHITE 120VAC Neutral Assembly CR1 CR2 CR3 CR4 2" W IR EW AY X 3" D - W HI TE SFR1 OTR2 SFR2 VRR1 VFR1 VRR2 VFR2 PC1 CBRA PC2 PMRR (12) 3PDT 120V Relays - 750XCXRM4L-120A Phase Monitor Relay Wago 811-430 FB1 Fuse Block (3) Bussmann FNQ-R-1 Sq. D SN12125 Crystal Ball Controller (14) 3PDT 120V Relays - 750XCXRM4L-120A Macromatic ARP120A3R Alternator CHLR SR1 SR2 OLR1 OLR2 OTR1 Sq. D PK9GTA 9-Point Ground Bar PDB KSB Pump Safe Modules (Customer Supplied) TBA (4) Alarm Terminals ASR NB Marathon 1321580 Neutral Block OP Ti- FL OA T OPTI-FLOAT MINI TRANSCEIVER OPTI F160 Mini Floats with PS-2 Power Supply and TR-3 Transceivers. Customer Supplied OFF LEVEL LEAD LEVEL LAG LEVEL HIGH LEVEL OPTI-FLOAT MINI TRANSCEIVER OPTI-FLOAT MINI TRANSCEIVER OPTI-FLOAT MINI TRANSCEIVER PS XC1 XC2 XC3 XC4 24" LED PANEL LIGHT "LT1" Utilitech "#0877624" SPD Sq. D SDSA2040D Marathon 1333597CH Sq. D 8736SDO2V02S MDB2 MDB3 (3) Marathon 1323580CH 72" 60" 16" 100A GENERATOR RECEPTACLE WITH ANGLE ADAPTER Appleton ADR1044 with AJA100 GR MATE WITH APPLETON ACP1044CD 100 AMP CRYSTAL BALL ANTENNA LOCATION. INSTALL 1/2" INSULATING BUSHING FOR ANTENNA MOUNTING.1/2" x 6" Rigid Stainless Steel Conduit 6" Long with Threaded Nipple. Crouse-Hinds TB25 ICG 3/4" Die Cast Aluminum Threaded Conduit Tee. Crouse-Hinds STA 2 3/4" Myers Aluminum Conduit Hub. ALARM HORN WITH FLASHING STROBE. Federal Signal "350WB-120" Horn with "VALS-120R" flashing Alarm Strobe. Breather / Drain installed in the bottom of Tee. (Killark KDB-1) 24" LED PANEL LIGHT "LT2" Utilitech "#0877624" TERMINALS MOUNTED ON 30 STAND-OFF (23) TB1 (16) TB2 F1 F2 F3 32" 56" 32" 27" 21316" BOTH BACK PANEL LAYOUTS (13) TB3 9-Point Ground Bar Sq. D PK9GTA ALARM SILENCE BUTTON Sq. D 9001SKR1U (2) Sq. D HDL36100(4) Sq. D HDL36060 and (1) HDL36015 Power Dist. Block The Dimensions for Frame Size "B1" Detail shown above on this Sheet are Correct, but Detail is Enlarged and Not-To-Scale. oss 13.070" 22.44" 9.85" 19.13" 5.51" 5.51" 11.020" 6.89" 6.89" 6.89" 20.67" 5.51" 5.51" 6.89" 6.89" 6.89" 9.570" 19.45" oss Danfoss FC-202P7K5T2E21H2XGC7........etc 240V, 3-Phase, 10HP, 30.8A VFD (Customer Supplied) Frame Size "B1" MDB1 RESET MS3 Sq. D 8536SBO2V02H30S RESET RESETPOWER MOISTURE THERMAL A Pump Safe PSM3 12 9 6 I 0 L TC1 Mixer Time Clock Intermatic FM1STUZ-120U VFD #2 Danfoss FC-202P7K5T2E21H2XGC7........etc 240V, 3-Phase, 15HP, 30.8A VFD #2 (Customer Supplied) Push to Trip MB3 MIXER 15A MB1A VFD #1 MB1 PUMP #1 MB2A VFD #2 MB2 PUMP #2 MCB MAIN ECB EMERG. PMR DIVERSIFIED SLU-100-ASA 3-PHASE UNIVERSAL VOLTAGE MONITOR NOTE: JOB SITE CONTRACTOR SHALL PROVIDE AND USE "CGB" FOR PUMP AND CONTROL CABLES. SIZE AND QUANTITIES TO BE DETERMINED ON JOB SITE. MS1 IC1 RESET Sq. D 8736SDO2V02S MS2 IC2 RESET Mixer Motor Starter RESET RESETPOWER MOISTURE THERMAL A Pump Safe PSM2 RESET RESETPOWER MOISTURE THERMAL A Pump Safe PSM1 LOG LOGA VTD2VTD1 (2) DPDT 120V Timers 9050JCK11V20 SR1R SR2R 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC BWG RWS 02 /18 /23 N. T. S. EN CL OS UR E BA CK P AN EL LA YO UT Su bm itta l PUMP & PRO CESS EQUIPM ENT, INC. 221515 2 11 03 RE V. IN IT IA L DA TE DE SC RI PT IO N 00 02 /18 /23 B W G Submittal Dwg. out for Customer Review and Approval. SH EE T O F CU ST OM ER : PR OJ EC T: JO B No : DR AW N BY : CH EC KE D BY : DA TE C RE AT ED : SC AL E: DW G. D ES CR IP TI ON : DW G. T YP E: RE VI SI ON N o. Ci ty of Po rt St . J oe ES AD LS 1 24 0V AC , 3 -P ha se , 1 5 H P, 35 .0 FL A Du ple x Pu mp C on tro l P an el wi th Mi xe r M oto r PU M P PR O C E SS equipment incorporated & SDSA2040D SQUARE DD SQUARE DD SQUARE DD SQUARE DD VFD #1 Frame Size "B1" Danfoss FC-202P7K5T2E21H2XGC7........etc 240V, 3-Phase, 15HP, 30.8A VFD #1 (Customer Supplied) Frame Size "B1" Push to Trip Push to Trip 100A100A Push to Trip Push to Trip Push to Trip Push to Trip 60A60A60A60A oss oss CRYSTAL BALL PU MP 1 AN AL OG PU MP 2 AN AL OG AN AL OG 4 ETHERNET TERMINAL RS232 OUTPUTS LE VE L P RO BE BATTERY 1 2 3 4 CTLR/RTU 1.5" WIREWAY X 3"D - WHITE LOAD 1 LOAD 2 ALT 1.5" WIREWAY X 3"D - WHITE 1.5" WIREWAY X 3"D - WHITE 2" WIREWAY X 3"D - WHITE 1.5" WIREWAY X 3"D - WHITE 120VAC Neutral Assembly CR1 CR2 CR3 CR4 2" W IR EW AY X 3" D - W HI TE SFR1 OTR2 SFR2 VRR1 VFR1 VRR2 VFR2 PC1 CBRA PC2 PMRR (12) 3PDT 120V Relays - 750XCXRM4L-120A Phase Monitor Relay Wago 811-430 FB1 Fuse Block (3) Bussmann FNQ-R-1 Sq. D SN12125 Crystal Ball Controller (14) 3PDT 120V Relays - 750XCXRM4L-120A Macromatic ARP120A3R Alternator CHLR SR1 SR2 OLR1 OLR2 OTR1 Sq. D PK9GTA 9-Point Ground Bar PDB KSB Pump Safe Modules (Customer Supplied) TBA (4) Alarm Terminals ASR NB Marathon 1321580 Neutral Block OP Ti- FL OA T OPTI-FLOAT MINI TRANSCEIVER OPTI F160 Mini Floats with PS-2 Power Supply and TR-3 Transceivers. Customer Supplied OFF LEVEL LEAD LEVEL LAG LEVEL HIGH LEVEL OPTI-FLOAT MINI TRANSCEIVER OPTI-FLOAT MINI TRANSCEIVER OPTI-FLOAT MINI TRANSCEIVER PS XC1 XC2 XC3 XC4 SPD Sq. D SDSA2040D Marathon 1333597CH Sq. D 8736SDO2V02S MDB2 MDB3 (3) Marathon 1323580CH 100A GENERATOR RECEPTACLE ANGLE ADAPTER Appleton ADR1044 with AJA100 GR MATE WITH APPLETON ACP1044CD 100 AMP Breather / Drain installed in the bottom of Tee. (Killark KDB-1) TERMINALS MOUNTED ON 30 STAND-OFF (23) TB1 (16) TB2 F1 F2 F3 (13) TB3 9-Point Ground Bar Sq. D PK9GTA ALARM SILENCE BUTTON Sq. D 9001SKR1U (2) Sq. D HDL36100(4) Sq. D HDL36060 and (1) HDL36015 Power Dist. Block MDB1 RESET MS3 Sq. D 8536SBO2V02H30S RESET RESETPOWER MOISTURE THERMAL A Pump Safe PSM3 12 9 6 I 0 L TC1 Mixer Time Clock Intermatic FM1STUZ-120U VFD #2 Danfoss FC-202P7K5T2E21H2XGC7........etc 240V, 3-Phase, 15HP, 30.8A VFD #2 (Customer Supplied) Push to Trip MB3 MIXER 15A MB1A VFD #1 MB1 PUMP #1 MB2A VFD #2 MB2 PUMP #2 MCB MAIN ECB EMERG. PMR DIVERSIFIED SLU-100-ASA 3-PHASE UNIVERSAL VOLTAGE MONITOR MS1 IC1 RESET Sq. D 8736SDO2V02S MS2 IC2 RESET Mixer Motor Starter RESET RESETPOWER MOISTURE THERMAL A Pump Safe PSM2 RESET RESETPOWER MOISTURE THERMAL A Pump Safe PSM1 LOG LOGA VTD2VTD1 (2) DPDT 120V Timers 9050JCK11V20 SR1R SR2R 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC 3PDT 120VAC BWGRWS 02 /18 /23 N. T. S. EN LA RG ED B AC K PA NE L D ET AI L Su bm itta l PUMP & PROCES S EQUIPMENT, IN C. 2215 15 2A 11 03 RE V. IN IT IA L DA TE DE SC RI PT IO N 00 02 /18 /23 BWG Submittal Dwg. out for Customer Review and Approval. SH EE T O F CU ST OM ER : PR OJ EC T: JO B No : DR AW N BY : CH EC KE D BY : DA TE C RE AT ED : SC AL E: DW G. D ES CR IP TI ON : DW G. T YP E: RE VI SI ON N o. Ci ty of Po rt St . J oe ES AD LS 1 24 0V AC , 3 -P ha se , 1 5 H P, 35 .0 FL A Du ple x Pu mp C on tro l P an el wi th Mi xe r M oto r PU M P PR O C E SS equipment incorporated & 27" 21316" 30316" 16" 60" RIGHT SIDE VIEW 14" 31" 27" 21316" 60" 16" 100A GENERATOR RECEPTACLE WITH ANGLE ADAPTER. GR BACK OF ENCLOSURE VIEW BWGRWS 02 /18 /23 N. T. S. EN CL OS UR E RE AR A ND S ID E VI EW S Su bm itta l PUMP & PROCESS EQUIPMENT, INC. 221515 3 11 03 RE V. IN IT IA L DA TE DE SC RI PT IO N 00 9/28/21BWG Submittal Dwg. out for Customer Review and Approval. SH EE T O F CU ST OM ER : PR OJ EC T: JO B No : DR AW N BY : CH EC KE D BY : DA TE C RE AT ED : SC AL E: DW G. D ES CR IP TI ON : DW G. T YP E: RE VI SI ON N o. Ci ty of Po rt St . J oe ES AD LS 1 24 0V AC , 3 -P ha se , 1 5 H P, 35 .0 FL A Du ple x Pu mp C on tro l P an el wi th Mi xe r M oto r PU M P PR O C E SS equipment incorporated & LOAD CALCULATIONS LOADS: HP VOLTAGE PHASE FLA PUMP 1 15.0 240 3 35.00 PUMP 2 15.0 240 3 35.00 240 3 5.50 13.00 MIXER 1.7 CONTROL POWER: TOTAL FLA: 88.50 #14 AWG WHITE 102 ASR 3PDT 120VAC ASB 20A PANEL LIGHTS CB2 20A GFI RECEPTACLE CB3 15A CONTROL POWER CPB 56 ASR 76 ASR HIGH LEVEL 31 CONTROLLER CHLR #12 AWG WHITE #14 AWG WHITE #14 AWG RED #12 AWG BLACK #12 AWG BLACK 120VAC NEUTRAL ASSEMBLY DO NOT DAISY-CHAIN NEUTRALS FOR 120VAC POWER CIRCUITS. ATTACH GROUND IF APPLICABLE. #14 AWG BLACK PUMP 1 MB1 60A 35.0 FLA 15.0 HP PUMP 1 1A F1 1A F2 1A FNQ-R-1 F3 MS1 OL1 #8 AWG PDB 1333597CH IC1 NOTE: FINAL ADJUSTMENT MUST BE MADE AT START-UP. 3 4 5 RELAY MONITOR SLU-100-ASA PHASE PMR A B C FB1 IC1 and MS1 ARE MECHANICALLY INTERLOCKED PUMP 2 MB2 60A MS2 OL2 IC2 Fuse Block 811-430 Neutral Block 1321580 #14 AWG #14 AWG SURGE PROTECTIVE DEVICE LT1 LT2 VFD #1 DANFOSS FC-202P7K5T2E21H2XGC7 L1 L2 L3 U V W B 40.0 22.9 - 25.6A L1A L2A L3A L1A L2A L3A 1T1 1T2 1T3 2T1 2T2 2T3 MDB1 1323580CH MDB2 1323580CH SPD SDSA2040D #12 AWG RED #14 AWG RED L1A L2A L3A MB1A 60A L1A L2A L3A MB2A 60A #8 AWG ENCLOSURE LEFT SIDE LED PANEL LIGHT ENCLOSURE RIGHT SIDE LED PANEL LIGHT 20A GFCI DUPLEX RECEPTACLE GFI 12A Max. .25A Max. 100A 100A 240VAC 3-PHASE 4-WIRE #1/0 AWG BLACK #3 AWG BLACK MECHANICAL INTERLOCK #4 AWG WHITE #1/0 AWG BLACK HIGH LEG HDL36100 ECB MCB 100A 4 P 4 W GR Appleton ADR1044 100A GENERATOR RECEPTACLE L1 L3 L2N MECH. INTERLOCK VFD #2 DANFOSS FC-202P7K5T2E21H2XGC7 L1 L2 L3 U V W MECH. INTERLOCK 25.0 FLA 15.0 HP PUMP 2 HDL36100 HDL36060 HDL36060 HDL36060 HDL36060 #8 AWG #8 AWG #8 AWG #8 AWG #8 AWG #8 AWG #12 AWG IC2 and MS2 ARE MECHANICALLY INTERLOCKED ALARM LIGHT ALARM HORN ALARM SILENCE RELAY 31 HIGH LEVEL CR4 .25A Max. 15A CRYSTAL BALL CB1 #14 AWG BLACK #14 AWG RED CRYSTAL BALL CONTROLLER CIRCUIT BREAKER #14 AWG WHITE TO CRYSTAL BALL CONTROLLER, INPUT POWER ON SHEET #7. NB ON OX OFF SW2 PANEL LIGHTS L1A L3A N 1 N NN G L1 L2 L3 G PLL3A L1A L3A N L3A 4 GFI 3 4 N TB1 4 TB1 N TB1 3 TB1 N TBA 500 TBA N TBA 501 TBA 502 L1A L1A AH R AL 1 1 NN3 500 500 500 501501 502 502 N N N SQ. D SN12125 G MIXER MB3 15A MS3 SSOLR3 #14 AWG Overload Range: 6.0 - 18.0A Mixer Motor Starter with Solid State Overload Relay 8536SBO2V02H30S #14 AWG 5.5 FLA 1.7 HP MIXER 3T1 3T2 3T3 MDB3 1323580CH L1A L2A L3A B 40.0 22.9 - 25.6A TB1 GFI 502 SN: 010234H022 SN: 010334H052 TB1 PL #4 AWG BWGRWS 02 /18 /23 N. T. S. EL EC TR IC AL W IR IN G (E 1) Su bm itta l PUMP & PR OCESS EQ UIPMENT, INC. 221515 4 11 03 RE V. IN IT IA L DA TE DE SC RI PT IO N 00 02 /18 /23 BWGSubmittal Dwg. out for Customer Review and Approval. SH EE T O F CU ST OM ER : PR OJ EC T: JO B No : DR AW N BY : CH EC KE D BY : DA TE C RE AT ED : SC AL E: DW G. D ES CR IP TI ON : DW G. T YP E: RE VI SI ON N o. Ci ty of Po rt St . J oe ES AD LS 1 24 0V AC , 3 -P ha se , 1 5 H P, 35 .0 FL A Du ple x Pu mp C on tro l P an el wi th Mi xe r M oto r PU M P PR O C E SS equipment incorporated & #14 AWG WHITE 102 PMRR 3PDT 120VAC 102 LOG 120VAC 3PDT ox PL1 G PL2 Y 81 N.O.H.C. PHASE MONITOR PMR oox oox AUTO xoo OFF HAND PUMP 1 HOA1 AUTO xoo OFF HAND PUMP 2 HOA2 102 PC2 3PDT 120VAC 102 PC1 3PDT 120VAC 911 OTR1 N.O.H.C. 911 OTR2 N.O.H.C. 31 LEAD LEVEL CR2 31 LAG LEVEL CR3 911 LOGA 31 LOGA xo RELAY LOGICCRYSTAL BALL CONTROL MODE SW1 TO HOA1 SWITCH. TO HOA2 SWITCH. #14 AWG RED #14 AWG WHITE #14 AWG RED 31 SR1 31 SR2 31 LOG 102 CBRA 3PDT 120VAC PL3 R 911 HIGH LEVEL RELAY CR4 41 START RELAY PUMP 1 PC1 41 START RELAY PUMP 2 PC2 31 POWER RELAY CRYSTAL BALL CBRA CRYSTAL BALL FAIL RESET FRSW FROM ALT; PIN #8 7 7 8 8 2 1 ALT ARP120A3R 3 6 1 N TB1 1 TB1 N TB1 2 2 2 2A N N N 100 100A 101 200 200A 201 101 201 FROM ALT; PIN #7 TB1 2 2 2 2 102 103 N 202 203 N 1 2 N 1 2 1 1 1 1 82 83 84 85 84 N N1 LOGIC RELAY CRYSTAL BALL ON LOGIC RELAYS PHASE FAIL RELAY ALTERNATING RELAY CRYSTAL BALL POWER RELAY CRYSTAL BALL FAIL PUMP 1 CALL PUMP 2 CALL 80 81 1 MS3 301 302 303300 (See Sheet 7) 2 43 TC1 Time Clock 78 PSM3 THERMAL oox AUTO xoo OFF HAND MIXER HOA3 21 TC1 120VAC MIXER TIME CLOCK SSOLR3 RL3 G ETM3 MIXER RUN TIME MIXER MOTOR STARTER MIXER RUN N N 41 SEAL FAIL PUMP 1 SFR1102A 41 SEAL FAIL PUMP 2 SFR2202A DUPLEX ALTERNATOR CROSS-WIRED WITH SELECT SWITCH. 56 LEVEL HIGH CBRA 79 76 CBRA 81 2 TO CRYSTAL BALL "RO1 / RO2 COM" ON SHEET 8 102 LOGA 120VAC 3PDT BWGRWS 02 /18 /23 N. T. S. EL EC TR IC AL W IR IN G (E 2) Su bm itta l PUMP & PROCESS EQUIPMENT, INC . 221515 5 11 03 RE V. IN IT IA L DA TE DE SC RI PT IO N 00 02 /18 /23 BWG Submittal Dwg. out for Customer Review and Approval. SH EE T O F CU ST OM ER : PR OJ EC T: JO B No : DR AW N BY : CH EC KE D BY : DA TE C RE AT ED : SC AL E: DW G. D ES CR IP TI ON : DW G. T YP E: RE VI SI ON N o. Ci ty of Po rt St . J oe ES AD LS 1 24 0V AC , 3 -P ha se , 1 5 H P, 35 .0 FL A Du ple x Pu mp C on tro l P an el wi th Mi xe r M oto r PU M P PR O C E SS equipment incorporated & #14 AWG RED #14 AWG WHITE PL8 R PL13 R 102 VRR1 3PDT 120VAC 102 VFR1 3PDT 120VAC VFD1 13 12 18 01 04 27 (A OUT) 42 02 RELAY 1 (RUN) RELAY 2 (FAULT) 05 (COM A OUT) 39ORG ORG BLK RED BLK RED 102 VRR2 3PDT 120VAC 102 VFR2 3PDT 120VAC VFD2 13 12 18 01 04 27 (A OUT) 42 02 RELAY 1 (RUN) RELAY 2 (FAULT) 05 (COM A OUT) 39ORG ORG SEE SHEET #9 FOR VFD PARAMETERS. 1 N 105A 106 N 112 112A 1 N 1 N 1 1 N 1 N 161 162 212 212A 261 262 113 114 213 214 VFD 2 RUN RELAY VFD 2 FAULT RELAY VFD 2 FAULT VFD 1 RUN RELAY VFD 1 FAULT RELAY VFD 1 FAULT TB1 1 TB1 9 TB1 1 TB1 N 31 VFD 1 RUNVRR1 31 VFD 2 RUNVRR2 ETM2 ETM1 120VAC RL1 G 120VAC RL2 G ox VFD 1STARTER PUMP 1 xo 120VAC PL5 W 120VAC PL4 A IC1 3PDT 102 120VAC SR1R911 PC1 2221 IC1 (AUX) 41 VFR1 #14 AWG RED #14 AWG WHITE MS1 (AUX) xo 120VAC PL10 W 120VAC PL9 A IC2 3PDT 102 120VAC SR2R911 PC2 2221 IC2 (AUX) MS2 (AUX) 76 PC1 76 PC2 ox 76 VRR1 ox VFD 2STARTER PUMP 2 76 VRR2 ox 41 VFR2 MS1 MS2 TB1 10 PUMP 1 MODE VFD #1 VFD 1 ISOLATION CONTACTOR #1 VFD 1 CALL PUMP 1 MOTOR STARTER PUMP 1 MODE STARTER PUMP 1 RUN TIME PUMP 1 RUN PUMP 2 MODE VFD #2 TB1 N VFD 2 ISOLATION CONTACTOR #2 VFD 2 CALL PUMP 2 MOTOR STARTER PUMP 2 MODE STARTER PUMP 2 RUN TIME PUMP 2 RUN 1 1 1 1 1 1 107 108 109 110 111 112 N 109 116 114 N 205A 206 207 208 209 210 211 212 209 216 216 N N N OL1 OL2 3PDT 102 120VAC OLR1 PUMP 1 OVERLOAD RELAY 3PDT 102 120VAC OLR2 PUMP 2 OVERLOAD RELAY 100 200 Customer Supplied Customer Supplied 31 OLR1 31 OLR2 TS1 120 120TB2 121 TB2 125 TB2 124 TB2 121 124 123 122 125 120VAC 120VAC 126 1271 102 OTR1 3PDT 120VAC 102 SFR1 3PDT 120VAC PUMP 1 OVERTEMP RELAY PUMP 1 SEAL FAIL RELAY PL7 R PL6 Y PUMP 1 OVERTEMP PUMP 1 SEAL FAILURE N.C.H.O. 56 OTR1 76 SFR1 PUMP 1 MOISTURE PROBE PUMP 1 MOTOR OVERTEMP N N 1 SEE SHEET #9 FOR VFD PARAMETERS. To Crystal Ball 4-20 Signal (2+) on Sheet #8 To Crystal Ball Return (2-) on Sheet #8 To Crystal Ball 4-20 Signal (3+) on Sheet #8 To Crystal Ball Return (3-) on Sheet #8 PUMP 1 PUMP MONITOR RELAY SSW2 SSW1 SN: KPS1025584 Customer Supplied 6 5 PSM1 Pump Motor #1 KSB Pump Safe Module 11 12 4 2 3 1 MOISTURE 8 7 THERMAL N.O.H.C. N.C.H.O. 31 SR1R MS1 (AUX)105B 72 120VAC VTD1 VFD 1 START TIMER 76 VFR1 31 SR2R MS2 (AUX)205B 72 120VAC VTD2 VFD 2 START TIMER 76 VFR2 105 105 205 205 VTD1 1 3 VFD #1 START VTD2 1 3 VFD #2 START BWGRWS 02 /18 /23 N. T. S. EL EC TR IC AL W IR IN G (E 3) Su bm itta l PUMP & PR OCESS EQ UIPMENT, INC. 221515 6 11 03 RE V. IN IT IA L DA TE DE SC RI PT IO N 00 02 /18 /23 BWG Submittal Dwg. out for Cu stomer Review and Appro val. SH EE T O F CU ST OM ER : PR OJ EC T: JO B No : DR AW N BY : CH EC KE D BY : DA TE C RE AT ED : SC AL E: DW G. D ES CR IP TI ON : DW G. T YP E: RE VI SI ON N o. Ci ty of Po rt St . J oe ES AD LS 1 24 0V AC , 3 -P ha se , 1 5 H P, 35 .0 FL A Du ple x Pu mp C on tro l P an el wi th Mi xe r M oto r PU M P PR O C E SS equipment incorporated & #14 AWG RED #14 AWG WHITE 1 N 1 N TB1 N TS2 220 220TB2 221 TB2 225 TB2 224 TB2221 224 223 222 225 120VAC 120VAC 226 2271 102 OTR2 3PDT 120VAC 102 SFR2 3PDT 120VAC PUMP 2 OVERTEMP RELAY PUMP 2 SEAL FAIL RELAY PL12 R PL11 Y PUMP 2 OVERTEMP PUMP 2 SEAL FAILURE N.C.H.O. 56 OTR2 76 SFR2 PUMP 2 MOISTURE PROBE PUMP 2 MOTOR OVERTEMP Customer Supplied 6 5 PSM3 Mixer Pump Motor #3 KSB Pump Safe Module 11 12 4 2 3 1 MOISTURE 8 7 THERMAL N.O.H.C. N.C.H.O. 5 SECOND DELAY 45 SECOND DELAY 322 302 324 320 321 323 301(See Sheet 5) (See Sheet 5) Customer Supplied MIXER MOISTURE PROBE MIXER MOTOR OVERTEMP PL14 Y MIXER OVERTEMP MIXER SEAL FAIL 1 N N N MIXER PUMP SAFE MODULE PUMP 2 PUMP MONITOR RELAY 6 5 PSM2 Pump Motor #2 KSB Pump Safe Module 11 12 4 2 3 1 MOISTURE 8 7 THERMAL N.O.H.C. N.C.H.O. 320TB2 321 TB2 324 TB2 323 TB2 TS3 SN: KPS1025585 SN: KPS1025586 CTRL - CRYSTAL BALL CONTROLLER 4 5 6 7 (DI5) PHASE LOSS (DI6) PUMP 1 SEAL FAIL (DI7) PUMP 2 SEAL FAIL (DI2) PUMP 1 FAULT (DI3) PUMP 2 FAULT (DI9) LAG LEVEL (DI1) HIGH LEVEL (DI10) LEAD LEVEL (DI11) OFF LEVEL (DI12) PUMP 1 RUN (DI13) PUMP 2 RUN (DI5) (DI6) (DI7) DISCRETE INPUTS 1 2 3 8 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 (DI2) (DI3) (DI4) (DI8) (DI9) (DI10) (DI1) (DI11) (DI12) (DI13) (DI14) SFR2 11 9 SFR1 11 9 CR4 6 7 CR3 11 9 CR2 11 9 CR1 11 9 CBRA 11 9 DI5 DI6 DI7 DI9 DI10 DI11 DI12 DI13 OTR1 1 4 OTR2 1 4 Continued from Below (DI8) LAG-LAG LEVEL DI2 TB1 DI3 TB1 Continued on Sheet #8 MS1 MS2 DI3 DI2 DI11 1 1 N (NOT USED) (DI14) MIXER RUN DI4 DI14MS3 N N N (DI4) RELAY LOGIC MODE 1 #14 AWG RED #14 AWG WHITE N OLR1 6 5 OLR2 6 5 PMRR 1 3 N1 VRR1 11 9 VRR2 11 9 CTRL CRYSTAL BALL CONTROLLER L 120 VAC NEUTRAL GROUND N G INPUT POWER SN: 37833 N Continued Above on this Sheet 120VAC POWER FROM CIRCUIT BREAKER "CB1" ON SHEET #4. 3 #14 AWG RED Customer Supplied FROM TERMINAL "TB1" NUMBER "N" ON SHEET #4. BW G RW S 02 /18 /23 N. T. S. EL EC TR IC AL W IR IN G (E 4) Su bm itta l PUMP & PROCESS EQUIPMENT, IN C. 221515 7 11 03 RE V. IN IT IA L DA TE DE SC RI PT IO N 00 02 /18 /23 B W G Submittal Dwg. out for Customer Review and Approval. SH EE T O F CU ST OM ER : PR OJ EC T: JO B No : DR AW N BY : CH EC KE D BY : DA TE C RE AT ED : SC AL E: DW G. D ES CR IP TI ON : DW G. T YP E: RE VI SI ON N o. C ity o f P or t S t. Jo e ES AD LS 1 24 0V AC , 3 -P ha se , 1 5 H P, 35 .0 FL A Du ple x Pu mp C on tro l P an el wi th Mi xe r M oto r PU M P PR O C E SS equipment incorpor ated & RELAYS C C C C NO NO NO NC RO1 - COMRO1 - N.O. RO2 - COM RO3 - COM RO4 - COM RO2 - N.O. RO3 - N.O. RO4 - N.C. Wire "2" from Sheet #5 102 SR1 120VAC 3PDT 102 SR2 120VAC 3PDT 102 CHLR 120VAC 3PDT 2+ 4-20 SIGNAL + 2- PUMP 1 AMPS (-) (+) 3+ 3- PUMP 2 AMPS (-) (+) 2 1 N 610 612 614 PUMP 2 START N PUMP 1 START CONTROLLER HIGH LEVEL RELAY 1 1 From VFD #1 on Sheet #6 162 161 From VFD #1 on Sheet #6 262 261From VFD #2 on Sheet #6 From VFD #2 on Sheet #6 102 CR4 120VAC 3PDT 102 CR3 120VAC 3PDT 102 CR2 120VAC 3PDT 102 CR1 120VAC 3PDT BA XC4 76 CR3 BA XC3 14 CR1 76 CR2 BA XC2 76 CR1 BA XC1 31 CR1 #14 AWG RED #14 AWG WHITE N 1 N 1 N #14 AWG RED #14 AWG WHITE TB2 102 TB2 109 TB2 104 TB2 108 TB2 102 TB2 106 TB2 102 TB2 105 HIGH LEVEL RELAY LAG LEVEL RELAY LEAD LEVEL RELAY OFF LEVEL RELAY 109 108 106 105 105104 106 108 104 104 104 N N1 1 OFLT3 LAG LEVEL OFLT4 HIGH LEVEL OFLT1 OFF LEVEL OFLT2 LEAD LEVEL L- L+ RC1TR1 L- L+ BA OFF LEVEL L- L+ RC1TR1 L- L+ BA LEAD LEVEL L- L+ RC1TR1 L- L+ BA LAG LEVEL12VDC OUT 120 VAC IN L+ L- NL1 POWER SUPPLY OPTI-FLOAT MINI-PS2 COX RESEARCH PS L- L+ RC1TR1 L- L+ BA HIGH LEVEL 102 105 102 106 104 108 102 TB3 109 XC1 MINI-TR3 XC2 MINI-TR3 XC3 MINI-TR3 XC4 MINI-TR3 TB3TB3TB3TB3TB3TB3TB3 1 N Power Supply along with Transceivers and Floats are Customer Supplied Customer Supplied 1TB1 1TB1 N TB1 N TB1 N TB1 1 107 CRYSTAL BALL CONTROLLER Continued from Sheet #7 56 LOG 811 LOG 611 613 4-20 SIGNAL - 4-20 SIGNAL + 4-20 SIGNAL - BWGRWS 02 /18 /23 N. T. S. EL EC TR IC AL W IR IN G (E 5) Su bm itta l PUMP & PROCESS EQUIPMENT, INC. 221 515 8 11 03 RE V. IN IT IA L DA TE DE SC RI PT IO N 00 02 /18 /23 BWGSubmittal Dwg. out for Customer Re view and Approval. SH EE T O F CU ST OM ER : PR OJ EC T: JO B No : DR AW N BY : CH EC KE D BY : DA TE C RE AT ED : SC AL E: DW G. D ES CR IP TI ON : DW G. T YP E: RE VI SI ON N o. C ity o f P or t S t. Jo e ES AD LS 1 24 0V AC , 3 -P ha se , 1 5 H P, 35 .0 FL A Du ple x Pu mp C on tro l P an el wi th Mi xe r M oto r PU M P PR O C E SS equipment incorporated & NOTES: CONTROL WIRE COLOR CODE: 120VAC POWER BLACK 120VAC CONTROL RED 24VAC HOT BLUE 24VAC NEUTRAL YELLOW 24VDC POSITIVE (+) ORANGE 12VDC POSITIVE (+) RED TORQUE TABLES: 120VAC NEUTRAL WHITE 24VDC POSITIVE (+) BROWN GROUND GREEN 1. TERMINAL BLOCK FOR CONTROL PANEL WIRING 2. NEUTRAL AND GROUND LUGS 4. FIELD WIRING (EXTERNAL TO CONTROL PANEL) 5. INTERNAL PANEL WIRING 6. SEAL ALL CONDUITS ENTERING CONTROL PANEL 7. 8. INSTALL IN ACCORDANCE WITH ARTICLE 504 OF THE N.E.C. ## TERMINAL CONNECTION ON POWER DISTRIBUTION BLOCK TERMINAL BLOCK LAYOUTS: 125 124 121 120 221 220 225 224 500 N (4) TBA 501 PROGRAMMING NOTE: VFD FC-202P7K5T2E21H2XGC7........etc MAIN MENU: 0-01 [0] ENGLISH LANGUAGE 0-02 [1] Hz MOTOR SPEED UNIT 1-21 10HP MOTOR HORSEPOWER 1-22 240VAC MOTOR VOLTAGE 1-23 60Hz MOTOR FREQUENCY 1-24 25.0A MOTOR CURRENT 1-25 1776 MOTOR NORMAL SPEED 3-41 10s RAMP UP TIME 3-42 10s RAMP DOWN TIME 4-12 60.0Hz MOTOR LOW LIMIT 4-14 60.0Hz MOTOR HIGH LIMIT 1-29 [0] OFF AUTOMATIC MOTOR ADAPTATION 5-40 [5] RELAY 1 = RUNNING 5-40 [9] RELAY 2 = ALARM 6-50 133 AO(T42) = MOTOR CURRENT 4-20mA 22-75 [1] ENABLE SHORT CYCLE PROTECTION 22-76 1min: 30sec INTERNAL B/W STARTS 502 (23) TB1 (16) TB2 12DC NEGATIVE (-) BLACK 3. 106 102 105 102 108 104 109 102 (13) TB3 TS1 PUMP 1 MOISTURE PROBE PUMP 1 MOTOR OVERTEMP PUMP 2 MOISTURE PROBE TS2 PUMP 2 MOTOR OVERTEMP ## 321 320 324 323 MIXER MOISTURE PROBE TS3 MIXER MOTOR OVERTEMP 9. MINIMUM #14 AWG WIRE AT 600V PANEL IS NOT UL508A LABELED. 1 11 1 1 31 2 4 NGFI N N NN N N NN N FLT1 OFF LEVEL FLT2 FLT3 LEAD LEVEL LAG LEVEL FLT4 HIGH LEVEL 2 PL = DEFAULT BWG RWS 02 /18 /23 N. T. S. TE RM IN AL S, V FD P RO GR AM MI NG , & T AB LE S Su bm itta l PUMP & P ROCESS EQUIPME NT, INC. 221515 9 11 03 RE V. IN IT IA L DA TE DE SC RI PT IO N 00 02 /18 /23 BWGSubmittal Dwg. out for Customer Review and Approval. SH EE T O F CU ST OM ER : PR OJ EC T: JO B No : DR AW N BY : CH EC KE D BY : DA TE C RE AT ED : SC AL E: DW G. D ES CR IP TI ON : DW G. T YP E: RE VI SI ON N o. C ity o f P or t S t. Jo e ES AD LS 1 24 0V AC , 3 -P ha se , 1 5 H P, 35 .0 FL A Du ple x Pu mp C on tro l P an el wi th Mi xe r M oto r PU M P PR O C E SS equipment incorporated & CONTROL TERMINALS RECOMMENDED TIGHTENING TORQUE RATING WIRE STRIP MFG PART# WIRE SIZ TORQUE (I, E) LENGTH E SIEMENS 8WA1011 _| 35A, 600V |18-10AWG 4.4|b.in. NEUTRAL AND POWER DISTRIBUTION BLOCKS RECOMMENDED TIGHTENING TORQUE WIRE SIZE PART# TORQUE TORQUE BRANCH IMARATHON| 132x580_| (1) #6-2/0AWG__| 120 1b.in.| (6) #14-#4AWG | 35Ib.in._ pT paw atin. | PT a tttoawe | a5tbin || IMARATHON| 133x597 _| (2) 250MCM-#6AWG |275|b.in.| (8) #6-#2AWG | 601b.in._ PY 8) tt-#8aw | 35 Ib. in. | GROUND TERMINALS RECOMMENDED TIGHTENING TORQUE TORQUE - MFG PART# | WIRE SIZE SCREWDRIVER THOMAS & BETTS |ADR11-21| 12AWG 20 Ib. in. 10AWG 20 Ib.in. 8AWG 20 Ib. in. 6AWG 35 lb. in. 4A WG 35 Ib. in. 2AWG 50 Ib. in. 1AWG 50 Ib. in. 1/0AWG 50 Ib. in. 2/0AWG 50 Ib.in. SQUARE D PK__GTA | 14-10AWG 20 Ib. in. 8AWG 25 lb. in. 6-4AWG 35 lb. in. ENCLOSURE, NEMA 4X RATED, TYPE 304 STAINLESS STEEL, PAINTED WITH WHITE FINISH DESCRIPTION SPN4DSS-607214 PART No. 5 12 11 10 9 8 7 6 3 4 2 1 SCHAEFER MFR. 1 QTY. ENCLOSURE VERTICAL BACK PANEL,12 GA. CARBON STEEL, PAINTED WITH WHITE FINISHSPDD-6036 SCHAEFER 1 13 1 3-POSITION SELECTOR SWITCH FOR HAND-OFF-AUTO, 30mm, 120V, MAINTAINED9001SKS43B SQUARE D 3 2-POSITION SELECTOR SWITCH FOR CONTROL MODES AND PANEL LIGHTS, 30mm, 120V, MAINTAINED9001SKS11B SQUARE D 6 14 15 1 ALTERNATING RELAY, DPDT, CROSS-WIRED, 120VAC, WITH SELECTOR SWITCH, 8-PIN OCTALARP120A3R MACROMATIC 16 17 18 19 20 21 22 23 24 1 SLU-100-ASA DIVERSIFIED ENCLOSURE INNER DOORS, FABRICATED FROM .125 BLACK ENGRAVED ALUMINUMHID-6034 ECS 2 25 26 27 2 POWER DISTRIBUTION BLOCK, 3-POLE, 510 AMP, 600VAC, WITH PROTECTIVE COVER1333597CH MARATHON 3 28 29 30 31 1 / 1 MAIN AND EMERGENCY CIRCUIT BREAKERS, 3-POLE, 100A, 14KAIC @ 600 VOLTHDL36100 SQUARE D 2 CONTROL POWER & CRYSTAL BALL CONTROLLER CIRCUIT BREAKERS, 1-POLE, 15A, 10KAICQOU115 SQUARE D 32 33 22mm PILOT LIGHT, INTEGRAL LED, 22mm, 120VAC, YELLOW (For Logic Relay and Seal Failure)XB7EV05GP 4 PUSH BUTTON SWITCH FOR ALARM SILENCE AND CRYSTAL BALL RESET, 30mm, 120V, UNIVERSAL9001SKR1U SQUARE D VARIOUS CONTROL RELAYS, PLUG-IN, 3PDT, 10A, 120VAC, 11-PIN OCTAL750XCXRM4L-120A MAGNECRAFT 34 35 SQUARE D 1 PMR FUSES, Slo-Blo, TIME-DELAY, REJECTION TYPE, 500VAC, 1 AMPFNQ-R-1 BUSSMANN 3 FUSE BLOCK FOR PMR FUSES, 3-POLE, CLASS "CC", ULTRA-SAFE, 30 AMP811-430 WAGO VENTILATED AIR BREAK PEDESTAL WITH EXPANDED METAL, TYPE 304 SS, PAINTED WITH WHITE FINISHSPSS-PEDESTAL-167214 SCHAEFER 1 36 26 1 RELAY SOCKET FOR PHASE MONITOR AND ALTERNATING RELAYS, 8-PIN OCTAL, 600 VAC70169-D MACROMATIC 2 PUMP MOTOR CIRCUIT BREAKERS FOR VFD's, 3-POLE, 60A, 14KAIC @ 600 VOLTHDL36060 SQUARE D 1 37 ENCLOSURE HORIZONTAL BACK PANEL,12 GA. CARBON STEEL, PAINTED WITH WHITE FINISHSPP-3035 SCHAEFER 1 2 GFCI DUPLEX RECEPTACLE / PANEL LIGHTS CIRCUIT BREAKERS, 1-POLE, 20A, 10KAICQOU120 SQUARE D 6 PANEL GROUND BAR, 9 - POINT, (1) #14-#4 or (2) #14 or (2) #12 AWGPK9GTA SQUARE D 2 30mm CLEAR PROTECTIVE BOOT FOR ALARM SILENCE PUSH BUTTON SWITCH9001KU7 SQUARE D 1 CONTACT BLOCK FOR 30mm DEVICES, (1) NORMALLY OPEN9001KA2 SQUARE D 4 CONTACT BLOCK FOR 30mm DEVICES, (1) NORMALLY CLOSED9001KA3 SQUARE D 38 39 ELAPSE TIME METER, SQUARE TYPE, 6-DIGIT, 120VACUWZ48E-120U INTERMATIC REVERSING MOTOR STARTERS, TYPE "S", NEMA SIZE 2, 3-PHASE, 15HP @ 230VAC, 45 AMP8736SDO2V02S SQUARE D 2 REVERSING MOTOR STARTER O/L HEATER, CLASS 20, TYPE "B" (Range: 22.9 - 25.6 Amps) B 40.0 SQUARE D 1 1323580CH MARATHONPUMP AND MIXER MOTOR DIST. BLOCKS, 3-POLE, 175A, 600VAC, WITH PROTECTIVE COVER 2 HDL36060 SQUARE D 4 120VAC NEUTRAL ASSEMBLY, INSULATED, GROUNDABLESN12125 SQUARE D PUMP MOTOR CIRCUIT BREAKERS FOR MOTOR STARTERS, 3-POLE, 60A, 14KAIC @ 600 VOLT 3 1321580 MARATHONNEUTRAL DISTRIBUTION BLOCK, 1-POLE, 175A, 600VAC 2 SURGE PROTECTION DEVICE, 240VAC, 3-PHASE, DELTA, 3-WIRE / WITH MOUNTING BRACKETSDSA2040D / QOSAMK SQUARE D 1 CONTACT BLOCK FOR 30mm DEVICES, (1) NORMALLY OPEN and (1) NORMALLY CLOSED9001KA1 SQUARE D 4 GENERATOR RECEPTACLE, 100A, 4-POLE, 4-WIRE, 600V / WITH ANGLE ADAPTERADR1044 / AJA100 APPLETON UNIVERSAL LOCK-OUT PLATE FOR MAIN AND EMERGENCY BREAKERS690-002 ECS 1 MANUAL TRANSFER ASSEMBLY FOR MAIN AND EMERGENCY BREAKERSCUSTOM MADE ECS 1 ENCLOSURE BILL OF MATERIALS 2HDL36015 SQUARE DMIXER MOTOR CIRCUIT BREAKER, 3-POLE, 15A, 14KAIC @ 600 VOLT MIXER MOTOR STARTER WITH SOLID STATE OVERLOAD RELAY, NEMA SIZE 0, 3-POLE, 3HP @ 240VAC, 18A8536SBO2V02H30S SQUARE D 2 1MIXER TIME CLOCK, 24-HOUR, 15 MINUTE INTERVALS, SPDT, 1-CHANNEL, OFF-DELAY, 120VACFM1STUZ-120U INTERMATIC UNIVERSAL PHASE MONITOR RELAY, 3-PHASE, 200 - 250VAC - 360 - 500VAC, SPDT, 8-PIN OCTAL 40 41 42 43 44 22mm PILOT LIGHT, INTEGRAL LED, 22mm, 120VAC, GREEN (For Crystal Ball On and Pump / Mixer Run)XB7EV03GP SQUARE D 4 22mm PILOT LIGHT, INTEGRAL LED, 22mm, 120VAC, RED (For Crystal Ball Fail, VFD's Fault, and Overtemp)XB7EV04GP SQUARE D 5 22mm PILOT LIGHT, INTEGRAL LED, 22mm, 120VAC, AMBER (For Pump 1 & 2 Mode Starters)XB7EV08GP SQUARE D 2 RELAY SOCKET FOR ABOVE VARIOUS CONTROL RELAYS, 11-PIN OCTAL, 300VACRUZSC3M SQUARE D 26 22mm PILOT LIGHT, INTEGRAL LED, 22mm, 120VAC, WHITE (For Pump 1 & 2 Mode VFD's)XB7EV07GP SQUARE D 2 BWG RWS 02 /18 /23 N. T. S. BI LL O F MA TE RI AL S Su bm itta l PUMP & PROCESS EQUIPMENT, INC. 2215 15 10 11 03 RE V. IN IT IA L DA TE DE SC RI PT IO N 00 02 /18 /23 BWGSubmittal Dwg. out for Customer Re view and Approval. SH EE T O F CU ST OM ER : PR OJ EC T: JO B No : DR AW N BY : CH EC KE D BY : DA TE C RE AT ED : SC AL E: DW G. D ES CR IP TI ON : DW G. T YP E: RE VI SI ON N o. C ity o f P or t S t. Jo e ES AD LS 1 24 0V AC , 3 -P ha se , 1 5 H P, 35 .0 FL A Du ple x Pu mp C on tro l P an el wi th Mi xe r M oto r PU M P PR O C E SS equipment incorpora ted & GROUND FAULT CKT. INTERRUPTER (GFCI), 20A, 120VA, WITH SNAP CONNECT (MTD. ON INNER DOOR)GFRST20SNAPW HUBBELL VLT AQUA VFD, 7.5KW, 15HP, 3-PHASE, 200-240VAC, FRAME "B1", IP21 / TYPE 1FC-202P7K5T2E21H2XGXC7 DANFOSS DESCRIPTIONPART No. MFR. QTY. 52 2 LCP PANEL MOUNTING KIT FOR VFD's, INCLUDES GASKET AND FASTENERS, & 3M CABLE130B1117 DANFOSS 53 2 VFD PANEL THROUGH MOUNTING KIT FOR FRAME "B1" VFD's130B1046 DANFOSS 1 1PUMP CONTROLLER WITH WEB BASED CELLULAR TELEMETRYCRYSTAL BALL OMNI-SITE2 1OPTI-FLOAT MINI POWER SUPPLY, 120VAC INPUTMINI-PS2 COX RESEARCH 3 4OPTI-FLOAT MINI FLOAT TRANSCEIVER - (1) FLOAT PER TRANSCEIVERMINI-TR3 COX RESEARCH 4 4OPTI-FLOAT LIQUID LEVEL DETECTOR, NARROW ANGLE, WITH 50-FOOT FIBER OPTIC CABLEOPTI-F160 COX RESEARCH 5 224" LED PANEL LIGHTS WITH BUILT-IN SWITCH, SINGLE LIGHT, 120VAC#0877624 UTILITECH 1350-120-30 FEDERAL SIGNAL 4TERMINAL BLOCK, 35A, 600VAC, 10-POLE, #10 - #18 AWG8WA1011-0DG21 SIEMENS 5TERMINAL BLOCK, 35A, 600VAC, 3-POLE, #10 - #18 AWG8WA1011-3DG21 SIEMENS 1TERMINAL BLOCK, 35A, 600VAC, 1-POLE, #10 - #18 AWG8WA1011-1DG11 SIEMENS 6TERMINAL BLOCK END RETAINER, SCREW-TYPE8WA1808 SIEMENS PANEL GROUND LUGS, TWO-BARREL, #1/0 - #14 AWGADR11-21 THOMAS & BETTS 1PHANTOM UHF ANTENNA, 450 - 470 MHz, 3-dB MEG, 150-WATTS, BLACKTRAB4503 LAIRD DESCRIPTIONPART No. MFR. QTY. 45 6 46 47 1 1 SNAP-CONNECT RIGHT ANGLE PIGTAILED CONNECTOR FOR ABOVE GFCI RECEPTACLESNAP2RA HUBBELL 48 49 50 1TIS-CGN ABB STA 1 CROUSE-HINDS 1 1/2 X 3 ALUM 1 CONDUIT BODY, COVER AND GASKET, 1/2" (SHIPPED LOOSE) 1/2" MYERS HUB, ALUMINUM (SHIPPED LOOSE) 1/2" X 3" ALUMINUM NIPPLE (SHIPPED LOOSE) 7 51 1/2 X 6 ALUM 11/2" X 6" ALUMINUM NIPPLE (SHIPPED LOOSE) VALS-120R (G1321433) FEDERAL SIGNAL 1STROBE, 120VAC, RED, SURF MOUNT (SHIPPED LOOSE) CD1 SA CROUSE-HINDS 1ORDINARY LOCATION DRAIN (SHIPPED LOOSE) 1WB (G0325972) FEDERAL SIGNAL4" WEATHERPROOF BACK BOX (SHIPPED LOOSE) ALARM HORN, 4X, 120VAC, NEMA 3R (SHIPPED LOOSE) ECS ECS 11/2" INSULATING BUSHING FOR ANTENNA SIDE MOUNTING9791 BRIDGEPORT DESCRIPTIONPART No. MFR. QTY. 1 1UNIVERSAL PHASE MONITOR RELAY, 3-PHASE, 200 - 250VAC - 360 - 500VAC, SPDT, 8-PIN OCTALSLU-100-ASA DIVERSIFIED 1ALTERNATING RELAY, DPDT, CROSS-WIRED, 120VAC, WITH SELECTOR SWITCH, 8-PIN OCTALARP120A3R MACROMATIC2 1FUSE, Slo-Blo, TIME-DELAY, REJECTION TYPE, 500VAC, 1 AMPFNQ-R-1 BUSSMANN3 3CONTROL RELAYS, PLUG-IN, 3PDT, 10A, 120VAC, 11-PIN OCTAL750XCXRM4L-120A MAGNECRAFT4 1 54 55 56 7 8 9 57 58 59 ENCLOSURE BILL OF MATERIALS CONTINUED SPARE PARTS (SHIPPED LOOSE) CUSTOMER SUPPLIED PARTS 5 3SEAL FAILURE / OVER TEMPERATURE RELAY FOR KSB PUMPS, 120VACMODULE "A" KSB 22mm PILOT LIGHT, INTEGRAL LED, 22mm, 120VAC, YELLOWXB7EV05GP SQUARE D 3 60 61 62 TIMER, 2 POLE, 120VAC9050JCK11V20 SQUARE D 2 AUXILIARY CONTACT FOR MOTOR STARTER, (1) NORMALLY OPEN9999SX6 SQUARE D 263 BWGRWS 02 /18 /23 N. T. S. BI LL O F MA TE RI AL S CO NT IN UE D Su bm itta l PUMP & PROCESS EQUIPMENT, INC. 221515 11 11 03 RE V. IN IT IA L DA TE DE SC RI PT IO N 00 02 /18 /23 BWGSubmittal Dwg. out for Customer Re view and Approval. SH EE T O F CU ST OM ER : PR OJ EC T: JO B No : DR AW N BY : CH EC KE D BY : DA TE C RE AT ED : SC AL E: DW G. D ES CR IP TI ON : DW G. T YP E: RE VI SI ON N o. C ity o f P or t S t. Jo e ES AD LS 1 24 0V AC , 3 -P ha se , 1 5H P, 35 .0 FL A Du ple x Pu mp C on tro l P an el wi th Mi xe r M oto r PU M P PR O C E SS equipment incorporated & L O L O L O AutoCAD SHX Text 1/4 PLATE SKIRT AutoCAD SHX Text TAMPERPROOF BOLTS AutoCAD SHX Text S.S. HINGES WITH AutoCAD SHX Text FLUSH WATERTIGHT HANDLE AutoCAD SHX Text S.S. AUTOMATIC AutoCAD SHX Text HOLD OPEN ARM AutoCAD SHX Text W/RED VINYL GRIP AutoCAD SHX Text 3- STAINLESS STEEL 316 NUTS & BOLTS AutoCAD SHX Text 2- LOADING: 300 LBS. PER SQ. FT. AutoCAD SHX Text 1- MATERIAL: ALUMINUM AutoCAD SHX Text %%uNOTES: AutoCAD SHX Text 4- SAFETY GRATE TO BE PAINTED WITH AutoCAD SHX Text SAFETY ORANGE POWDER COAT AutoCAD SHX Text SC6 X 3.03# AutoCAD SHX Text HINGED SAFETY GRATE (DOUBLE) BOLTED TO HATCH FRAME AutoCAD SHX Text STAPLE FOR PADLOCK ON GRATE SEAT AutoCAD SHX Text TOP MOUNTED STAPLE FOR PADLOCK (FOR COVER) AutoCAD SHX Text S.S. HINGE BRACKET WITH AUTOMATIC HOLD OPEN ARM W/RED VINYL GRIP AutoCAD SHX Text HIALEAH, FLORIDA AutoCAD SHX Text U.S.F. FABRICATION INC. AutoCAD SHX Text APP'D BY: AutoCAD SHX Text DRAWN BY: AutoCAD SHX Text DWG. NO: AutoCAD SHX Text SCALE: AutoCAD SHX Text REV: AutoCAD SHX Text DATE: AutoCAD SHX Text SHEET: AutoCAD SHX Text OF AutoCAD SHX Text SHEET AutoCAD SHX Text SIZE: AutoCAD SHX Text LE AutoCAD SHX Text LE AutoCAD SHX Text 1=12 AutoCAD SHX Text 1 AutoCAD SHX Text 1 AutoCAD SHX Text 02/18/21 AutoCAD SHX Text C AutoCAD SHX Text 0 AutoCAD SHX Text HATCH RPS 71-3/4" SKIRT OVERALL ALUM AutoCAD SHX Text S.S. DOOR STOP AutoCAD SHX Text %%USAFETY GRATE NOT SHOWN IN THIS VIEW AutoCAD SHX Text WITH GAS SHOCKS, SLAMLOCK, STAPLE, AutoCAD SHX Text SAFETY GRATE, CAMLOCK & ROUND GASKET AutoCAD SHX Text 1/4 FLOOR PLATE (FIXED COVER) AutoCAD SHX Text TYP. AutoCAD SHX Text S.S. GAS SHOCKS AutoCAD SHX Text S.S. WATERTIGHT SLAMLOCK AutoCAD SHX Text PLATE 1/4 AutoCAD SHX Text FLAT BAR 1/4"x1" AutoCAD SHX Text GASKET ROUND " 12" AutoCAD SHX Text (3") 6" AutoCAD SHX Text A AutoCAD SHX Text DETAIL "A" AutoCAD SHX Text PLATE 1/4" AutoCAD SHX Text 3/16" AutoCAD SHX Text 3/16" AutoCAD SHX Text TYP. AutoCAD SHX Text 3/16" AutoCAD SHX Text (3") 6" AutoCAD SHX Text C AutoCAD SHX Text L AutoCAD SHX Text INTERPRET DIMENSIONS AND AutoCAD SHX Text %%UTOLERANCES UNLESS AutoCAD SHX Text %%UOTHERWISE SPECIFIED: AutoCAD SHX Text INCHES AND FRACTIONS: AutoCAD SHX Text TOLERANCES PER ASME Y14.5M AutoCAD SHX Text 10' = AutoCAD SHX Text >10' = AutoCAD SHX Text COPYRIGHT 2020 AutoCAD SHX Text ALL RIGHTS RESERVED AutoCAD SHX Text c AutoCAD SHX Text BREAK ALL SHARP AutoCAD SHX Text CORNERS & EDGES AutoCAD SHX Text 1/8 AutoCAD SHX Text 1/4 AutoCAD SHX Text THIS DOCUMENT IS THE PROPERTY OF U.S.F. FABRICATION, INC AND CONTAINS AutoCAD SHX Text PROPRIETARY INFORMATION. IT SHALL NOT BE MODIFIED, COPIED, FURNISHED NOR DISTRIBUTED AutoCAD SHX Text (IN WHOLE OR IN PART) WITHOUT PROPER AUTHORIZATION OF U.S.F. FABRICATION, INC. AutoCAD SHX Text 1/4 FLOOR PLATE (ACCESS COVER) AutoCAD SHX Text 1/4 FLOOR PLATE (FIXED COVER) AutoCAD SHX Text L 4 X 4 X 3/8 AutoCAD SHX Text A AutoCAD SHX Text A AutoCAD SHX Text SECTION A-A AutoCAD SHX Text 5- APPRX. HATCH WEIGHT: 423 LBS AutoCAD SHX Text 1/4 FLOOR PLATE (ACCESS COVER) AutoCAD SHX Text C AutoCAD SHX Text L AutoCAD SHX Text (2X) 10" I.D. PIPE SLEEVE AutoCAD SHX Text 3" %%UHALF%%U COUPLING AutoCAD SHX Text ITEM:1000168075 AutoCAD SHX Text 2" (2) %%UHALF%%U COUPLING ESAD #2 LIFT STATION KRT F 80-217/52XEG2-S IE3 KSB SE & Co. KGaA, Turmstrasse 92, 06110 Halle (Germany), Phone +49 (345) 48260, Fax +49 (345) 4826 4699, www.ksb.com Pump type Project ID ESAD LS2Project The City of Port St. Joe / Anchor Engineering Created by 2023-01-11 Data sheet Viscosity Density of fluid Temperature F lb/ft ft/s Operating data Design Make Frame size Design Operating speed rpm Stages 1 Impeller type Impeller size Max. Min. inch inch inch7 7/8 5 1/2 5 1/8 To US g.p.m. US g.p.m. 170 Head ft45.6 Head H(Q=0) ft74.7 Required pump NPSH ft20.2 Shaft power hp Efficiency %33.8 Materials Pump casing Discharge cover Bearing bracket Motor casing Bolts. nuts Cooling jacket --- Stainless steel A4 (EN-1.4571) (A 276 Type 316) Grey cast iron EN-GJL-250 (A 48 Class 35B) Grey cast iron EN-GJL-250 (A 48 Class 35B) Grey cast iron EN-GJL-250 (A 48 Class 35B) Grey cast iron EN-GJL-250 (A 48 Class 35B) Flow Application range Free passage inch 5.79 Vortex impeller 3,527 Open 3 inch Head Flow 74.5 4.81 16.9 324 Submersible pump 80-217 KRT FSeries Stainless steel EN-1.4021+QT800 (A 276 Type 420) Shaft protection sleeve Shaft --- Grease lubrication. lubricated for lifetimeLubrication Nos. of bearings Type of bearings Antifriction 1 / 1 O-Rings Impeller wear ring Casing wear ring Nitrile rubber (NBR) Chilled cast iron EN-GJN-HB555 (A 532 II B 15% Cr-Mo)Impeller Fluid K43503/0Curve number Page 1 / 5 KSB Inc., 4415 Sarellen Road, Richmond, Virginia 23231, Phone: 001-804-222-1818, Fax: 001-804-226-6961 KSB Pumps Inc, 5885 Kennedy Road, Mississauga, Ontario L4Z 2G3 (Canada), Phone: (0905) 568-9200, Fax: (0905) 568-9120 140 200 130 ftFrom US g.p.m.ft Pos.no 1 )( ( ) ( ) 68 1.08E-5 62.3 Customer pos.no KSB Weight lb Suction port Pressure rating Flange size Norm -- -- Discharge port Pressure rating Flange size Norm ASME/ANSI B16.1 CLASS 125 Flange size DN3 Flange size DN0 DN1 DN2 --- 3 inch Suction port: pump (DN1) Discharge port: discharge elbow (DN3) 4" 3 inch 2023-01-11Update Created 2 0 2 1 /0 6 /0 2 ( B u ild 2 1 3 ), 3 2 b it R 1 6 .0 7 .0 1 - 0 5 -0 8 -2 0 2 1 A L L U S A Hydraulic acceptance acc. ANSI HI 4.4.2 ee b. 2 0 2 1 /0 6 /0 2 ( B u ild 2 1 3 ), 3 2 b it R 1 6 .0 7 .0 1 - 0 5 -0 8 -2 0 2 1 A L L U S A KRT F 80-217/52XEG2-S IE3 Thermal winding protection Explosion proof protection Mechanical seal leakage detection Motor housing monitoring Bearing temperature monitoring By temperature sensitive switches By PTC (Explosion proof models only) By conductive moisture sensor electrode --- --- Monitoring Shaft seal Type of seal Arrangement: Seal on medium side Mechanical seal. pump-side Mechanical seal. bearing-side Coating Preparatory treatment Blasting method Primer Dry film thickness primer Top coat Solids content Dry film thickness top coat Color Ultramarine Blue (RAL 5002 to DIN 6174) > 6 mils (150 microns) > 82 % 2-component epoxy resin > 1 1/2 mils (35 microns) Zinc phosphate or Zinc dust Steel grit blasting SSPC near white SP 10 Carbon / Silicon carbide Silicon carbide / Silicon carbide with elastomer bellows Tandem Double mechanical seal 2 / 5Page Data sheet Pump type 2023-01-11 Mechanical seal. bearing-side Installation INSTALLATION Type of installation: Wet well installation designed for automatic connection to a permanently installed discharge elbow Discharge elbow size (DN2/DN3): 3 inch / 3 inch Flange to suit : ASME/ANSI B16.1, CLASS 125 Claw : Bolted to the pump Guide system : Double guide bars, by contractor Guide bar : 2" diameter pipes dimension Installation depth : 15 ft (4.5 m) Lifting device : Length of : 33 ft (10 m) lifting device Lifting loops : Every 8 ft (2.5 m ) Installation : Discharge elbow, 3 inch / {P.PartNo[Co, accessories GuideRail].Bend DN DS[Co];;;0} fasteners, claw, bracket, lifting chain, but without guide bars Materials: Discharge elbow : Grey cast iron EN-GJL-250 (A 48 Class 35B) Project Customer pos.no Project ID Pos.no Created by 1 ESAD LS2 The City of Port St. Joe / Anchor Engineering ee b. Speed 3,527 1/min 20 % 30 % 30 % 35 % 40 % 43 % 7.874 Eff. 44.1% 5.118 31.3% 5.512 33.8% 5.118 7.874 5.512 7.874 5.118 5.512 5.118 7.874 5.512 Head Shaft power P2 Hydraulic efficiency NPSH-values H / ft 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 p / psi 0 4 8 12 16 20 24 28 32 36 40 44 48 52 56 60 64 68 72 P / hp 4 8 12 16 / % 0 5 10 15 20 25 30 35 40 Q / US g.p.m.0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380 NPSH / ft 20 24 28 32 A1 45.58 0.13645.58 0.136 5.7945.794 33.8233.82 170.2 20.17 170.2 20.17 Impeller type Free passage Impeller size 5 1/2inch 3 inch Vortex impeller Open Curve number Frequency K43503/0 60 Hz Pump type KRT F 80-217/52XEG2-S IE3 Performance curve 2023-01-11 Density of fluid Viscosity 62.322 lb/ft 1.082E-5 ft/s , )(140 Project Customer pos.no Project ID Pos.no Created by 1 ESAD LS2 The City of Port St. Joe / Anchor Engineering Page 8 / 10 2023-01-11Update Created 2 0 2 1 /0 6 /0 2 ( B u ild 2 1 3 ), 3 2 b it R 1 6 .0 7 .0 1 - 0 5 -0 8 -2 0 2 1 A L L U S A ANSI HI 4.4.2 Page 8 / 10 The City of Port St. Joe / Anchor Engineering ESAD LS2 1 Created by Pos.no Project ID Customer pos.no Project 2023-01-11 Performance curve KRT F 80-217/52XEG2-S IE3Pump type 20 % 30 % 30 % 35 % 40 % 43 % 7.874 Eff. 44.1% 5.118 31.3% 5.512 33.8% 5.118 7.874 5.512 7.874 5.118 5.512 5.118 7.874 5.512 Head Shaft power P2 Hydraulic efficiency NPSH-values H / ft 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 p / psi 0 4 8 12 16 20 24 28 32 36 40 44 48 52 56 60 64 68 72 P / hp 4 8 12 16 / % 0 5 10 15 20 25 30 35 40 Q / US g.p.m.0 20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380 NPSH / ft 20 24 28 32 A1 45.58 0.13645.58 0.136 5.7945.794 33.8233.82 170.2 20.17 170.2 20.17 140( ) , 1.082E-5 ft/s 62.322 lb/ft Viscosity Density of fluid 60 Hz K43503/0 Frequency Curve numberOpenVortex impeller 3inch 5 1/2inchImpeller size Free passage Impeller type KSB Inc., Richmond, VA. / KSB Pumps Inc., Mississauga, Ontario / KSB SE & Co. KGaA, Halle (Germany) 3,527 1/minSpeed 2023-01-11Update Created A L L U S A R 1 6 .0 7 .0 1 - 0 5 -0 8 -2 0 2 1 2 0 2 1 /0 6 /0 2 ( B u ild 2 1 3 ), 3 2 b it ANSI HI 4.4.2 ee b. Gewicht / Weight / Poids 13 16" 1 5 8" 6 " 12" 8 " 8 13 16" 30 15 16" R 1 3 " 1 5 3 1 6" 8 " 26 1 8" 21 15 16" 18 1 2" 1 21 8 " 6 1 1 6" 5 5 8" DN1=4" a a 1 min.26" m in .1 43 8 " 6 1 16" 3 7 16" 2" 3 1 4" 2" 2 13 16" 1 2" DN3=3" 1) 1)Point d'arrt le plus bas en service automatique 1)Lowest shut-off point for automatic operation 1)Tiefster Ausschaltpunkt bei Automatikbetrieb 2)Recouvrement minimal pour service continu 2)Minimum submergence for continuous operation 2)Mindestberdeckung bei Dauerbetrieb 2) F 500 42 KA11 52 KA11 72 KA11 44 KA11 54 KA11 50019 11/16 19 11/16 F 42 KA11 52 KA11 72 KA11 633 44 KA11 54 KA11 113 115 119 116 120 711 -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- 249 254 263 256 265 24 15/16 28 - X X X X X - - - - SEULEMENT POUR LES DEMANDES/LES OFFRES FOR INQUIRY/OFFER ONLY NUR FR ANFRAGE/ANGEBOT technical modifications reserved technische nderungen vorbehalten sous rserve de modifications technique Hydraulique Hydraulics Hydraulik KSB-Motor KSB-Engine KSB-Moteur U...X...Y...W...- Z...- Motor/Engine/MoteurMotor/Engine/Moteur inch R1 inch mmmm Hydraulique Hydraulics Hydraulik KSB-Motor KSB-Engine KSB-Moteur mm inch a Ibskg Ibskg Ibskgmm inch a1 50 H z 60 H z A A A-A Modification nderung/Revision Datum/Date Name/Nom H 0 1 G F E D 250 100 3 4 5 6 7 8 H G F E D C B A 1 2 3 4 5 6 7 8 9 10 11 12 C B A 9 10 11 12 Mastab/Scale/Echelle KSB Auftrags-Nr./KSB Order No./N commande KSB Zeichnungs-Nr./Drawing No./N Plan SCHUTZVERMERK DIN 34-1-D CAD-BEZEICHNUNG Baureihe-Gre/Type-Size Turmstrae 92-100 D-06110 Halle (Saale) KSB SE & Co. KGaA 0 02.12.2019 emmrpat KRT F 80-217 / KA11 ........... installation stationnaire stationary installation stationre Aufstellung CAD 1:10 A 2 G H C1, C2 Project Project ID Pos.no 1ESAD LS2 The City of Port St. Joe / Anchor Engineering Pump type KRT F 80-217/52XEG2-S IE3 2 0 2 1 /0 6 /0 2 ( B u ild 2 1 3 ), 3 2 b it Page 4 / 5 ee b. 104 F (40 C) KRT F 80-217/52XEG2-S IE3 Rated HP (D.O.L) or VFD Nominal speed Main cable Rated voltage Rated current Rated frequency Starting mode Control cable Direct starting IE3 IP68 --- 1 x AWG 15-12 60 30 7.5 230 109.6 3,505 18.9 Motor manufacturer V hp A Hz A A No. starts / h Design acc. standard Explosion protection Degree of protection Service factor 1.14 rpm Starting current cos phi Coolant temperature / = Cable. outer sheath Waterproof synthetic rubber compound 50 ft (15 m)Cable length 0.65 inch...0.69 inch Diameter Diameter GNEMA code letter 0.83 0.77 0.66 0.42 7.5 5.6 3.7 1.9 hp % Data sheet: Motor data Motor type Load 4/4 3/4 2/4 1/4 Insulation class Pump type Grey cast iron EN-GJL-250 (A 48 Class 35B)Motor casing P2 IP1 eta 89.4 88.8 84.2 89.5 4.69 3.15 1.66 12.0 15.3 9.9 18.9 Starting to rated current 5.8 6.25 P2/P2n / %0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 cos 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 P / hp0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 6.5 7 7.5 8 8.5 n / rpm 0 400 800 1,200 1,600 2,000 2,400 2,800 3,200 3,600 4,000 77.3 % 0.7770.777 A1 77.3 % 0% 25% 50% 75% 100% 125% 5.794 3527 5.794 3527 n cos kW KSB Inc., 4415 Sarellen Road, Richmond, Virginia 23231, Phone: 001-804-222-1818, Fax: 001-804-226-6961 KSB Pumps Inc, 5885 Kennedy Road, Mississauga, Ontario L4Z 2G3 (Canada), Phone: (0905) 568-9200, Fax: (0905) 568-9120 KSB SE & Co. KGaA, Turmstrasse 92, 06110 Halle (Germany), Phone +49 (345) 48260, Fax +49 (345) 4826 4699, www.ksb.com 2023-01-11 Project Customer pos.no Project ID Created by Pos.no 1 ESAD LS2 The City of Port St. Joe / Anchor Engineering KSB SE & Co. KGaA Page 10 / 10 52XEG IE3 Class I, Div. 1, Groups C&D T3 2023-01-11Update Created 2 0 2 1 /0 6 /0 2 ( B u ild 2 1 3 ), 3 2 b it R 1 6 .0 7 .0 1 - 0 5 -0 8 -2 0 2 1 A L L U S A ee b. Pos.no Name 1 Name: KRT F 80-217/52XEG2-S IE3 1.1 Centrifugal pump: KRT F 80-217/52XEG2-S IE3 REFERENCE DATA Date: ........ Project: ........ Type of equipment: Waste water pumps Application: ........ Item-Nos.: ........ INPUT Nature of system: Single head pump Quantity of pumps: 1 herein 0 standby Required station total flow: 169.8 US g.p.m. Total dynamic head: 45.4 ft Static head : 0 ft Temperature of fluid: 68 F Density of fluid: 62.3 lb/ft Viscosity of fluid: 1.077E-5 ft/s Solid size: SELECTION Manufactured by: KSB Pump type: KRT F 80-217/52XEG2-S IE3 Nos of poles: 2 Impeller type: Open Vortex impeller Impeller diameter: 5.5 inch Free passage: 3 inch Discharge flange: 3 inch to suit CLASS 125 to ASME/ANSI B16.1 Type of installation: Stationary wet-well installation for double guide rail system. END OF REFERENCE DATA PERFORMANCE REQUIREMENTS Design of pump units: Waste water submersible non-clog pumps Quantity of pumps: 1 Quantity of operating pumps: 1 Nature of system: Single head pump Rated capacity: 170 US g.p.m. Rated total dynamic head: 45.6 ft Range of operation: 16.9 ft to 74.5 ft Free passage, minimum: 2.992 inch Shut-off head, minimum: 71.0 ft Pumped media temperature, maximum: 68 F Specific gravity: 62.3 lb/ft Viscosity: 1.077E-5 ft/s Rated pump efficiency, minimum:31 %. Pump nominal speed, maximum:3600 rpm. Power supply: 230, 3-phase, 60 Hz Rated motor power, maximum: 7.5 hp MATERIALS Pump casing: Grey cast iron EN-GJL-250 (A 48 Class 35B) Discharge cover: Grey cast iron EN-GJL-250 (A 48 Class 35B) Shaft: Stainless steel EN-1.4021+QT800 (A 276 Type 420) Shaft sleeve: --- Impeller: Chilled cast iron EN-GJN-HB555 (A 532 II B 15% Cr-Mo) Product description The City of Port St. Joe / Anchor Engineering Project name Project ID ESAD LS2 Created by 2023-01-11 Created on Page 1 / 10 2 0 2 1 /0 6 /0 2 ( B u ild 2 1 3 ), 3 2 b it R 1 6 .0 7 .0 1 - 0 5 -0 8 -2 0 2 1 A L L U S A Pos.no Name Bearing bracket: Grey cast iron EN-GJL-250 (A 48 Class 35B) Motor casing: Grey cast iron EN-GJL-250 (A 48 Class 35B) Cable sheath: Waterproof synthetic rubber compound Elastomer components: Nitrile rubber (NBR) Bolts. nuts: Stainless steel A4 (EN-1.4571) (A 276 Type 316) PUMP CONSTRUCTION Field of application: Industrial and municipal waste water Type: Submersible non-clog Design: Centrifugal, close-coupled Nos. of stages: Single Pump casing: End suction, "back pull-out" design Discharge type: Centerline Design of watertight sealing: By O-rings Impeller design: Free-flow, vortex action Minimum free passage: 3 inch Back vanes: Yes Pump shaft design: Common pump/motor shaft isolated from the pumped medium Maximum shaft deflection: 0,05 mm (0.002 inches) (measured at lower mechanical seal) Type of bearings: Antifriction Nos. of bearings: 1 / 1 Lubrication: Grease lubrication. lubricated for lifetime SHAFT SEAL Type of seal : Double mechanical seal Arrangement : Tandem Lubrication : By liquid in lubricant chamber Lubricant liquid : Environmentally friendly, nontoxic Material metal parts : CrNiMo-stainless steel Mechanical seal on pump-side Dynamic sealing element : Elastomer bellow Spring system : Rotating, exposed and bi-directional Materials of seal faces : Silicon carbide / Silicon carbide Mechanical seal on bearing-side Dynamic sealing element : Elastomer bellow Spring system : Rotating, exposed and independent of sense of rotation Materials of seal faces : Carbon / Silicon carbide PROTECTIVE COATING Preparatory treatment: SSPC near white SP 10 Blasting method: Steel grit blasting Primer: Zinc phosphate or Zinc dust Dry film thickness primer: > 1 1/2 mils (35 microns) Top coat: 2-component epoxy resin Solids content: > 82 % Dry film thickness top coat: > 6 mils (150 microns) color: Ultramarine Blue 1.2 Installation type: S + guide rails . . INSTALLATION Type of installation: Wet well installation designed for automatic connection to a permanently installed discharge elbow Discharge elbow size (DN2/DN3): 3 inch / 3 inch Flange to suit : ASME/ANSI B16.1, CLASS 125 Product description The City of Port St. Joe / Anchor Engineering Project name Project ID ESAD LS2 Created by 2023-01-11 Created on Page 2 / 10 2 0 2 1 /0 6 /0 2 ( B u ild 2 1 3 ), 3 2 b it R 1 6 .0 7 .0 1 - 0 5 -0 8 -2 0 2 1 A L L U S A Pos.no Name Claw : Bolted to the pump Guide system : Double guide bars, by contractor Guide bar : 2" diameter pipes dimension Installation depth : 15 ft (4.5 m) Lifting device : Length of : 33 ft (10 m) lifting device Lifting loops : Every 8 ft (2.5 m ) Installation : Discharge elbow, 3 inch / {P.PartNo[Co, accessories GuideRail].Bend DN DS[Co];;;0} fasteners, claw, bracket, lifting chain, but without guide bars Materials: Discharge elbow : Grey cast iron EN-GJL-250 (A 48 Class 35B) Claw : Grey cast iron EN-GJL-250 (A 48 Class 35B) Bracket : Stainless steel EN-1.4571 (A 276 Type 316 Ti) Lifting device : INSTALLATION Type of installation : Wet well installation designed for automatic connection to a permanently installed discharge elbow Discharge elbow size (DN2/DN3): 3 inch / {P.PartNo[Co, GuideRail].Bend DN DS[Co];;;0} Flange to suit : ASME/ANSI B16.1, CLASS 125 Claw : Bolted to the pump Guide system : Double guide bars, by contractor Guide bar : 2" diameter pipes dimension Installation depth : 15 ft (4.5 m) Lifting device : Length of lifting : 33 ft (10 m) device Lifting loops : Every 8 ft (2.5 m ) Installation : Discharge elbow, 3 inch / {P.PartNo[Co, accessories GuideRail].Bend DN DS[Co];;;0} fasteners, claw, bracket, lifting chain, but without guide bars Materials: Discharge elbow : Grey cast iron EN-GJL-250 (A 48 Class 35B) Claw : Grey cast iron EN-GJL-250 (A 48 Class 35B) Bracket : Stainless steel EN-1.4571 (A 276 Type 316 Ti) Lifting device : INSTALLATION Type of installation : Wet well installation designed for automatic connection to a permanently installed discharge elbow Discharge elbow) : 3 inch / {P.PartNo[Co, GuideRail].Bend DN size (DN2/DN3) : DS[Co];;;0} Product description The City of Port St. Joe / Anchor Engineering Project name Project ID ESAD LS2 Created by 2023-01-11 Created on Page 3 / 10 2 0 2 1 /0 6 /0 2 ( B u ild 2 1 3 ), 3 2 b it R 1 6 .0 7 .0 1 - 0 5 -0 8 -2 0 2 1 A L L U S A Pos.no Name Flange to suit : ASME/ANSI B16.1, CLASS 125 Claw : Bolted to the pump Guide system : Double guide bars, by contractor Guide bar : 2" diameter pipes dimension Installation depth : 15 ft (4.5 m) Lifting device : Length of : 33 ft (10 m) lifting device Lifting loops : Every 8 ft (2.5 m ) Installation : Discharge elbow, 3 inch / {P.PartNo[Co, accessories GuideRail].Bend DN DS[Co];;;0} fasteners, claw, bracket, lifting chain, but without guide bars Materials: Discharge elbow : Grey cast iron EN-GJL-250 (A 48 Class 35B) Claw : Grey cast iron EN-GJL-250 (A 48 Class 35B) Bracket : Stainless steel EN-1.4571 (A 276 Type 316 Ti) Lifting device : 1.3 Motor: 52XEG IE3 MOTOR Motor type: 3-phase dry squirrel-cage induction Supply voltage: 230 V, 3-phase, AC Supply frequency: 60 Hz Allowances for mains deviation: To range A of IEC 60034-1 Supply voltage: +/- 5 % Supply frequency: +/- 2 % Maximum rated motor power: 7.496 hp Duty type: S1 continuous operation Maximum fluid temperature: 104 F (40 C) Maximum immersion depth: 100 ft (30 m) Starting: Direct Across-the Line, Reduced Voltage, VFD, (Star-Delta-Starting possible) Maximum nos. starts per hour: 30, Motor housing: Air filled, watertight Explosion protection: Expl.proof to CSA. NEC, FM Cl. I, Div. 1, Gr. C+D Degree of protection: IP 68 Insulation class: F Impregnation method: Current-UV-Dip-Impregnation Insulation resin: Class H monomer-free polyester Minimum winding fill factor: 95 % Motor casing: Grey cast iron EN-GJL-250 (A 48 Class 35B) Rotor bars / short circuit rings: Cast aluminum ELECTRIC CABLE AND CABLE ENTRY Power and control cable: Suitable for mobile connection of submersible pumps Applicable standards: NEC, FM, IEC Cable sheath: Neoprene, Ozone, UV, weather, water and oil-resistant Rated voltage: 600/1000 V Maximum conductor temperature: 194 F (90 C) Cable length: 50 ft (15 m) Product description The City of Port St. Joe / Anchor Engineering Project name Project ID ESAD LS2 Created by 2023-01-11 Created on Page 4 / 10 2 0 2 1 /0 6 /0 2 ( B u ild 2 1 3 ), 3 2 b it R 1 6 .0 7 .0 1 - 0 5 -0 8 -2 0 2 1 A L L U S A Pos.no Name Maximum immersion depth: 100 ft (30 m) Cable entry: Threaded cable gland size M25 made of nickel-plated brass. Rated to IP68,dust tight and can withstand being completely submerged in water continuously. Motor manufacturer: Same as pump manufacturer Thermal winding protection: By temperature sensitive switches or PTC Motor housing monitoring: By conductive moisture sensor electrode Product description The City of Port St. Joe / Anchor Engineering Project name Project ID ESAD LS2 Created by 2023-01-11 Created on Page 5 / 10 2 0 2 1 /0 6 /0 2 ( B u ild 2 1 3 ), 3 2 b it R 1 6 .0 7 .0 1 - 0 5 -0 8 -2 0 2 1 A L L U S A CRYSTAL BALL ENTER EXIT PUMP BYPASS LEVEL SETUP LEVEL TEST PUMP SETTINGS ACCESS KEY SIGNAL STRENGTH READY TO TRANSMIT TRANSMITTING CALL LIMIT EXCEEDED ALARM DELAY ACTIVE RTU SYSTEM DISABLE PUMP PROCESS equipment incorporated & INNER DOOR LAYOUT Outer Door Removed for Clarity BACK PANEL LAYOUT BOLT-ON DRIP SHIELD ENCLOSURE: SPN12AL-483612 (48"H x 36"W x 12"D) NEMA 12 RATED WITH BOLT-ON DRIP SHIELD MOUNTED ON TOP. ENCLOSURE FABRICATED FROM 5052 TYPE ALUMINUM WITH WHITE POLYESTER POWDER COAT PAINT FINISH. OUTER DOOR HAS 3-POINT ROLLER CAM TYPE PAD-LOCKING HANDLE, (2) 1/4 TURN LATCHES (TOP AND BOTTOM OF CENTERLINE), WELDED ON STUDS FOR PRINT POCKET, AND 90 DOOR STOP. BACK PANEL: SPP-4836 (45"H x 33"W) FABRICATED FROM 12ga. CARBON STEEL WITH WHITE POLYESTER POWDER COAT FINISH. INNER DOOR: HID-4836 - FABRICATED FROM .125 BLACK ENGRAVED ALUMINUM WITH CONTINUOUS HINGE, TWIST LATCHES, AND 90 DOOR STOP. VENTILATED AIR BREAK BOX; SPN1AL-123612 (12"H X 36"W X 12"D) NEMA 1 RATED. FABRICATED FROM 5052 TYPE ALUMINUM WITH WHITE POLYESTER POWDER COAT FINISH. FRONT OF AIR BREAK BOX HAS HINGED ACCESS DOOR WITH STAINLESS STEEL EXPANDED METAL WITH BUG SCREEN INSTALLED ON INSIDE. DOOR IS SECURED WITH PAD-LOCKABLE SUITCASE LATCH. CRYSTAL BALL PU MP 1 AN AL OG PU MP 2 AN AL OG AN AL OG 4 ETHERNET TERMINAL RS232 OUTPUTS LE VE L P RO BE BATTERY 1 2 3 4 1.5" WIREWAY X 3"D - GRAY 1.5" WIREWAY X 3"D - GRAY Terminals Mounted on 30 Stand-Off LOAD 1 LOAD 2 1" WIREWAY X 3"D - GRAY MS1 Crystal Ball Pump Controller Customer Supplied 48" (10) TB2 Terminals ALT 1.5 " W IR EW AY X 3" D - G RA Y 12" 6" 6" 6" 16" LEFT SIDE VIEW 0.875" Crouse-Hinds STA 1 for Alarm Device Connection. Cutout Hole for Crystal Ball Antenna 48" 12" 12" (16) TBB Terminals 3" 3" 100A GENERATOR RECEPTACLE WITH CLOSURE CAP ALARM SILENCE PUSH BUTTON Sq. D 9001SKR1U with 9001KU7 ALARM SILENCE BUTTON LOCK UNLOCK LOCK UNLOCK RESET RESET MOTOR STARTER OVERLOAD RESETS PUMP 1 PUMP 2 SDSA2040D SQUARE DD SQUARE DD SQUARE DD SQUARE DD MAIN EMERGENCY G F I R E C E P T . / P A N E L L IG H T C O N T R O L P O W E R (2) QOU3100 Sq. D SDSA2040D SPD PDB Power Dist. Block (2) Sq. D "8536SDO1V02H30S" NEMA Size 2 Motor Starters with Solid State Overload Relays. C R Y S T A L B A L L ALARM HORN WITH FLASHING STROBE. Federal Signal "350-120-30" Horn with "VALS-120R" Flashing Alarm Strobe. (8) 3PDT 120VAC Relays 120VAC 3PDT OTR1 120VAC 3PDT OTR2 120VAC 3PDT SR1 120VAC 3PDT SR2 120VAC 3PDT SFR1 120VAC 3PDT SFR2 120VAC 3PDT PMRR 36" 120VAC 3PDT OLR1 120VAC 3PDT OLR2 GR SEAL FAIL OVERTEMP OVERLOAD RUN SEAL FAIL OVERTEMP OVERLOAD RUN PUMP 1 PUMP 2 B OFF HAND AUTO OFF HAND AUTO HOA1 1 2 3 4 5 6 HOURS ENM CRYSTAL BALL ON G RELAY LOGIC ON Y RESETRE SE TTESTTE ST TEST MONTHLY SEE INSTRUCTIONS CONTROL MODE FLOATS CRYSTAL BALL CRYSTAL BALL FAIL R CRYSTAL BALL FAIL RESET 120VAC 3PDT 120VAC 3PDT CHLR CR3 120VAC 3PDT CR4 120VAC 3PDT CR2 120VAC 3PDT CR1 120VAC 3PDT CBRA RESET RESETPOWER MOISTURE THERMAL A Pump Safe RESET RESETPOWER MOISTURE THERMAL A Pump Safe (3) KSB Pump Safe Modules (Customer Supplied) PSM-1 PSM-2 PANEL LIGHT OFF ON 18" LED PANEL LIGHT "PL" Utilitech "#0877623" Phantom UHF Antenna for Crystal Ball with 6-Foot Cable. Customer Supplied. 6" 3" CRYSTAL BALL ANTENNA LOCATION. INSTALL 1/2" INSULATING BUSHING FOR ANTENNA MOUNTING. 1/2" x 6" Rigid Aluminum Conduit 6" Long with Threaded Nipples (1XAC1). ABB "DAT-1-CG" 1/2" Die Cast Aluminum Threaded Conduit Tee. Crouse-Hinds "STA 1" 1/2" Myers Aluminum Conduit Hub. ALARM HORN WITH FLASHING STROBE. Breather / Drain installed in the bottom of Tee. Crouse-Hinds "CD1 SA" SW3 OFF ON ECBMCB OFF ON WARNING! DISCONNECT ALL POWER BEFORE SERVICING 16" 8" ASR 120VAC SPDT Small Uni-Strut for Panel Light Mounting PUMP 2PUMP 1 (2) QOU340 (2) QOU115 and (1) QOU120 OFF ON OFF ON MB2 MB3 OFF ON OFF ON OFF ON 15A40A15A 20A 15A CBBCCB DRB OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFFOFF ON (4) TBA Terminals 1.5" WIREWAY X 3"D - GRAY 1.5 " W IR EW AY X 3" D - G RA Y 1.5" WIREWAY X 3"D - GRAY 1 2 3 4 5 6 HOURS ENM 1 2 3 4 5 6 HOURS ENM R R B G G HOA2 3" 6" 0.75" 30mm Hole for Alarm Silence Pushbutton 1.1875" Y Y SW2 (16) TB1 Terminals (9) 3PDT 120VAC Relays AH / AS AH / AS ASB ASB N CTLR ANT ANT Pump 2 Mixer Crystal Ball Control Power GFCI Recept. / Panel Lgt. EmergencyMain ETM2 ETM3ETM1 PL7 PL9 PL1 PL2PL8 SW1 PL3 PL4 PL5 PL6 RL2RL1 CTLR MIXER Macromatic ARP120A3R Alternator 9-Point Gnd. Bar Sq. D PK9GTA TOP 1/4 TURN LATCH MOUNTED ON LEFT SIDE OUTER DOOR. (SHOWN FOR REFERENCE) BOTTOM 1/4 TURN LATCH MOUNTED ON LEFT SIDE OUTER DOOR. (SHOWN FOR REFERENCE) NOTE: JOB SITE CONTRACTOR SHALL PROVIDE AND USE "CGB" FOR PUMP AND CONTROL CABLES. SIZE AND QUANTITIES TO BE DETERMINED ON JOB SITE. GB CG GND GND GND 9080LBA162104 GND Phase Monitor Relay PMR DIVERSIFIED SLU-100-ASA 3-PHASE UNIVERSAL VOLTAGE MONITOR Wago 811-430 FB1 Fuse Block (3) Bussmann FNQ-R-1 F1 F2 F3 RESET RESETPOWER MOISTURE THERMAL A Pump Safe PSM-3 1.5 " W IR EW AY X 3" D - G RA Y OFF ON MB1 40A Pump 1 QOU315 120VAC Neutral Assembly Sq. D SN12125 RESET MS3 Sq. D "8536SBO2V02H30S" Mixer Motor Starter with Solid State Overload Relay SSOLR3 MIXER RESET MIXER GFI RECEPTACLE RUN G RL3 SEAL FAIL Y PL10 OFF HAND AUTO HOA3 100A 100A 100A GENERATOR RECEPTACLE Appleton with closure Cap. PC100 GR 9080LBA363206 / LB33 Neutral Block 12 9 6 I 0 L TC1 Mixer Time Clock Intermatic FM1STUZ-120U LAMA2-14-QY 750XCXRM4L-120A with RUZSC3M 750XCXRM4L-120A with RUZSC3M RSB1A120F7 with RSZE1S35M 1/2" x 3" Rigid Stainless Steel Conduit 6" Long with Threaded Nipple (1XAV2). SSOLR1 SSOLR2 RESET MS2 RESET 120VAC 3PDT LOG 120VAC 3PDT LOGA BWGRWS & JN 02 /18 /23 N. T. S. EN CL OS UR E LA YO UT S Su bm itta l PUMP & PROCESS EQUIPMENT, INC. 221 541 1 7 01 RE V. IN IT IA L DA TE DE SC RI PT IO N 00 02 /18 /23 BWGSubmittal Dwg. out for Customer Revi ew and Approval. SH EE T O F CU ST OM ER : PR OJ EC T: JO B No : DR AW N BY : CH EC KE D BY : DA TE C RE AT ED : SC AL E: DW G. D ES CR IP TI ON : DW G. T YP E: RE VI SI ON N o. PU M P PR O C E SS equi pme nt in corp orate d & C ity o f P or t S t.J oe ES AD 2 2 40 VA C, 3- Ph as e, 10 .0H P, 25 .0F LA Du ple x P um p C on tro l P an el wi th Mi xe r Zz ENCLOSURE SPN12AL-483612 (48"H x 36"W x 12"D) NEMA 12 RATED WITH BOLT-ON DRIP SHIELD MOUNTED ON TOP. ENCLOSURE FABRICATED FROM 5052 TYPE ALUMINUM WITH WHITE 6" 6" 6" 16" LEFT SIDE VIEW 0.875" Crouse-Hinds STA 1 for Alarm Device Connection. Cutout Hole for Crystal Ball Antenna 48" 12" 12" 3" 3" 0.75" 30mm Hole for Alarm Silence Pushbutton 1.1875" BW G RW S & JN 02 /18 /23 N. T. S. EN CL OS UR E LE FT S ID E DE TA IL Su bm itta l PUMP & PROCESS EQUIPMENT, IN C. 221541 1A 7 01 RE V. IN IT IA L DA TE DE SC RI PT IO N 00 02 /18 /23 BWGSubmittal Dwg. out for Customer Rev iew and Approval. SH EE T O F CU ST OM ER : PR OJ EC T: JO B No : DR AW N BY : CH EC KE D BY : DA TE C RE AT ED : SC AL E: DW G. D ES CR IP TI ON : DW G. T YP E: RE VI SI ON N o. PU M P PR O C E SS equipment incorporated & Ci ty of Po rt St .Jo e ES AD 2 2 40 VA C, 3- Ph as e, 10 .0H P, 25 .0F LA Du ple x P um p C on tro l P an el wi th Mi xe r CRYSTAL BALL ENTER EXIT PUMP BYPASS LEVEL SETUP LEVEL TEST PUMP SETTINGS ACCESS KEY SIGNAL STRENGTH READY TO TRANSMIT TRANSMITTING CALL LIMIT EXCEEDED ALARM DELAY ACTIVE RTU SYSTEM DISABLE PUMP PROCESS equipment incorporated & LOCK UNLOCK LOCK UNLOCK RESET RESET MOTOR STARTER OVERLOAD RESETS PUMP 1 PUMP 2 MAIN EMERGENCY G F I R E C E P T . / P A N E L L IG H T C O N T R O L P O W E R C R Y S T A L B A L L SEAL FAIL OVERTEMP OVERLOAD RUN SEAL FAIL OVERTEMP OVERLOAD RUN PUMP 1 PUMP 2 B OFF HAND AUTO OFF HAND AUTO HOA1 1 2 3 4 5 6 HOURS ENM CRYSTAL BALL ON G RELAY LOGIC ON Y RESETRE SE TTESTTE ST TEST MONTHLY SEE INSTRUCTIONS CONTROL MODE FLOATS CRYSTAL BALL CRYSTAL BALL FAIL R CRYSTAL BALL FAIL RESET PANEL LIGHT OFF ON SW3 WARNING! DISCONNECT ALL POWER BEFORE SERVICING PUMP 2PUMP 1 OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFFOFF ON 1 2 3 4 5 6 HOURS ENM 1 2 3 4 5 6 HOURS ENM R R B G G HOA2 Y Y SW2 ETM2 ETM3ETM1 PL7 PL9 PL1 PL2PL8 SW1 PL3 PL4 PL5 PL6 RL2RL1 CTLR MIXER TOP 1/4 TURN LATCH MOUNTED ON LEFT SIDE OUTER DOOR. (SHOWN FOR REFERENCE) BOTTOM 1/4 TURN LATCH MOUNTED ON LEFT SIDE OUTER DOOR. (SHOWN FOR REFERENCE) MIXER RESET MIXER GFI RECEPTACLE RUN G RL3 SEAL FAIL Y PL10 OFF HAND AUTO HOA3 1/2" x 3" Rigid Stainless Steel Conduit 6" Long with Threaded Nipple (1XAV2). BWG RWS & JN 02 /18 /23 N. T. S. EN LA RG ED IN NE R DO OR D ET AI L Su bm itta l PUMP & PROCESS EQUIPMENT, INC. 22154 1 1B 7 01 RE V. IN IT IA L DA TE DE SC RI PT IO N 00 02 /18 /23 BWGSubmittal Dwg. out for Customer Re view and Approval. SH EE T O F CU ST OM ER : PR OJ EC T: JO B No : DR AW N BY : CH EC KE D BY : DA TE C RE AT ED : SC AL E: DW G. D ES CR IP TI ON : DW G. T YP E: RE VI SI ON N o. PU M P PR O C E SS equipment incorporated & Ci ty of Po rt St .Jo e ES AD 2 2 40 VA C, 3- Ph as e, 10 .0H P, 25 .0F LA Du ple x P um p C on tro l P an el wi th Mi xe r et iis CRYSTAL BALL PU MP 1 AN AL OG PU MP 2 AN AL OG AN AL OG 4 ETHERNET TERMINAL RS232 OUTPUTS LE VE L P RO BE BATTERY 1 2 3 4 1.5" WIREWAY X 3"D - GRAY 1.5" WIREWAY X 3"D - GRAY Terminals Mounted on 30 Stand-Off LOAD 1 LOAD 2 1" WIREWAY X 3"D - GRAY MS1 Crystal Ball Pump Controller Customer Supplied (10) TB2 Terminals ALT 1.5 " W IR EW AY X 3" D - G RA Y (16) TBB Terminals SDSA2040D SQUARE DD SQUARE DD SQUARE DD SQUARE DD (2) QOU3100 Sq. D SDSA2040D SPD PDB Power Dist. Block (2) Sq. D "8536SDO1V02H30S" NEMA Size 2 Motor Starters with Solid State Overload Relays. (8) 3PDT 120VAC Relays 120VAC 3PDT OTR1 120VAC 3PDT OTR2 120VAC 3PDT SR1 120VAC 3PDT SR2 120VAC 3PDT SFR1 120VAC 3PDT SFR2 120VAC 3PDT PMRR 120VAC 3PDT OLR1 120VAC 3PDT OLR2 120VAC 3PDT 120VAC 3PDT CHLR CR3 120VAC 3PDT CR4 120VAC 3PDT CR2 120VAC 3PDT CR1 120VAC 3PDT CBRA RESET RESETPOWER MOISTURE THERMAL A Pump Safe RESET RESETPOWER MOISTURE THERMAL A Pump Safe (3) KSB Pump Safe Modules (Customer Supplied) PSM-1 PSM-2 OFF ON ECBMCB OFF ON ASR 120VAC SPDT (2) QOU340 (2) QOU115 and (1) QOU120 OFF ON OFF ON MB2 MB3 OFF ON OFF ON OFF ON 15A40A15A 20A 15A CBBCCB DRB (4) TBA Terminals 1.5" WIREWAY X 3"D - GRAY 1.5 " W IR EW AY X 3" D - G RA Y 1.5" WIREWAY X 3"D - GRAY (16) TB1 Terminals (9) 3PDT 120VAC Relays N CTLR Pump 2 Mixer Crystal Ball Control Power GFCI Recept. / Panel Lgt. EmergencyMain Macromatic ARP120A3R Alternator 9-Point Gnd. Bar Sq. D PK9GTA GB CG GND GND GND 9080LBA162104 GND Phase Monitor Relay PMR DIVERSIFIED SLU-100-ASA 3-PHASE UNIVERSAL VOLTAGE MONITOR Wago 811-430 FB1 Fuse Block (3) Bussmann FNQ-R-1 F1 F2 F3 RESET RESETPOWER MOISTURE THERMAL A Pump Safe PSM-3 1.5 " W IR EW AY X 3" D - G RA Y OFF ON MB1 40A Pump 1 QOU315 120VAC Neutral Assembly Sq. D SN12125 RESET MS3 Sq. D "8536SBO2V02H30S" Mixer Motor Starter with Solid State Overload Relay SSOLR3 100A 100A 100A GENERATOR RECEPTACLE Hubbell HBL4100B9W with PC100 Closure Cap. PC100 9080LBA363206 / LB33 Neutral Block 12 9 6 I 0 L TC1 Mixer Time Clock Intermatic FM1STUZ-120U LAMA2-14-QY 750XCXRM4L-120A with RUZSC3M 750XCXRM4L-120A with RUZSC3M RSB1A120F7 with RSZE1S35M SSOLR1 SSOLR2 RESET MS2 RESET 120VAC 3PDT LOG 120VAC 3PDT LOGA BWGRWS & JN 02 /18 /23 N. T. S. EN LA RG ED B AC K PA NE L D ET AI L Su bm itta l PUMP & PROCESS EQU IPMENT, INC. 221541 1C 7 01 RE V. IN IT IA L DA TE DE SC RI PT IO N 00 02 /18 /23 BWGSubmittal Dwg. out for Cu stomer Review a nd Approval. SH EE T O F CU ST OM ER : PR OJ EC T: JO B No : DR AW N BY : CH EC KE D BY : DA TE C RE AT ED : SC AL E: DW G. D ES CR IP TI ON : DW G. T YP E: RE VI SI ON N o. PU MP PR OC ES S equip ment incor porat ed& Ci ty of Po rt St .Jo e ES AD 2 2 40 VA C, 3- Ph as e, 10 .0H P, 25 .0F LA Du ple x P um p C on tro l P an el wi th Mi xe r N 1 N 100A 100A 40A MS1 SSOLR1 MB2 40A 240VAC 3-PHASE 4-WIRE #3 AWG BLACK #14 AWG RED #14 AWG BLACK L3 L2 L1 G #8 AWG BLACK #3 AWG BLACK MECHANICAL INTERLOCK #8 AWG WHITE #8 AWG BLACK #8 AWG BLACK N #3 AWG BLACK #14 AWG BLACK #12 AWG RED PDB 9080LBA363206 with 9080LB33 #8 AWG BLACK HIGH LEG #8 AWG WHITE NOTE: FINAL ADJUSTMENT MUST BE MADE AT START-UP. #12 AWG BLACK 1 9080LBA162104 SURGE PROTECTION DEVICE Sq. D SDSA2040D #14 AWG BLACK L1A L3A GFI N 1 Fuse Block "FB1" Wago 811-430 10.0 HP 25.0 FLA PUMP 2 PUMP 1 Fuse Type FNQ-R-1 Diversified SLU-100-ASA PHASE MONITOR RELAY 3 4 5 QOU3100 QOU120 QOU115 MS2 SSOLR2 MB1ECB MCB Neutral Block (N) L1A Duplex Recept. / Panel Light Control Power Breaker Crystal Ball Breaker #12 AWG BLACK #12 AWG WHITE N 3 #14 AWG RED PMR ASB N5 6 4 PUMP 1 MOISTURE PROBE PUMP 1 TEMP PROBE PUMP 1 OVERTEMP RELAY PUMP 1 SEAL FAIL RELAY PUMP 1 OVERTEMP PUMP 1 SEAL FAILURE 7 8 11 12 9 10 13 14 1 N N 20A GFCI DUPLEX RECEPTACLE 16A Max. PL 18" LED PANEL LIGHT.5A Max. 100A 3 P 4 W QOU115 Panel Light Switch TO CRYSTAL BALL CONTROLLER INPUT POWER ON SHEET #5. ALARM STROBE ALARM HORN ALARM SILENCE RELAY ALARM SILENCE PUSH BUTTON 10.0 HP 25.0 FLA 1 QOU3100 QOU340 QOU340 OTR1 2 10 3PDT 120VAC SFR1 2 10 3PDT 120VAC R PL3 120VAC Y PL1 120VAC OTR1 6 5 SFR1 6 7 CR4 1 3 HIGH LEVEL CHLR 1 3 CONTROLLER HIGH LEVEL ASR 11 14 ASR 11 12 ASR A1 A2 SPDT 120VAC ATTACH GROUND IF APPLICABLE. Customer Supplied N.O.H.C N.O.H.C SW3ox OFF ON 1A F1 1A F2 1A F3 L1A L2A L3A L1A L2A L3A L1A L2A L3A PUMP 1 OVERLOAD RELAY OLR1 2 10 3PDT 120VAC SSOLR1 PUMP 1 OVERLOADB PL5 120VAC OLR1 1 3 THERMAL MOISTURE 6 8 11 3 4 5 7 12 1 2 15A CBB 20A DRB TBB GFI TBB N TBA N TBA 6 TBA 5 TBA 4 TB1 7 TB1 8 TB1 10 TB1 9 TS1 15A CCB L1 L3 L2G TBB 1 15 16 4 Solid State Overload Relay Range: 15.0 - 45.0A LOAD CALCULATIONS LOADS: HP VOLTAGE PHASE FLA PUMP 1 10.0 240 3 25.00 PUMP 2 10.0 240 3 25.00 MIXER 1.7 240 3 5.50 CONTROL POWER: 16.50 TOTAL FLA: 72.00 100A GENERATOR ...